• Title/Summary/Keyword: HEAT-SEAL

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Analysis characters of distortion of inclined mechanical face seal (경사진 기계평면시일의 변형거동 특성 해석)

  • 조승현;고영배;김청균
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2001.11a
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    • pp.341-349
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    • 2001
  • Heat distortion of the non-contacting mechanical face seal is affected by friction heat between primary seal and seal sheet. The fluid or gas in mechanical face seal maintains operating gap, cooling friction heat and lubricates at the face of seal. So we designed face of seal for inclined face. inclined face of seal improves fluid or gas flow at the face of seal and it increases circumferential velocity at outer radius of the seal so temperature of the seal is decreased by low heat transfer coefficient at there. In this paper, inclined face seal are analysed numerically using finite element method for proof improve inclined face seal performance. Angle of the incline face used for FEA is from 50$^{\circ}$to 90$^{\circ}$and for explaining the effects of inclined face in seal, we get temperature, face distortion, and stress in the seal with variable operating gap and rotating speeds. Result of analysis shows that angle of the incline face is 60$^{\circ}$come to good thermal distortion characteristics.

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Experimental Investigation of Thermal Stress Cracks in Mechanical Face Seals (기계평면시일의 열응력 크랙에 관한 실험적 연구)

  • 김청균
    • Tribology and Lubricants
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    • v.12 no.3
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    • pp.79-84
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    • 1996
  • One of the greatest dangers in mechanical face seals is the formation of heat checking and thermal stress cracks on the sliding surfaces. These thermal distortions due to non-uniform heating lead to increase the leakage of the sealed fluids and wear, and with balance of the seal can cause the seal faces to part. In this study heat checking and thermal stress cracks are investigated experimentally. These thermal distortions are explained using the thermal models of the conatct geometries between the seal ring and the seal seat. To overcome these thermal problems, the thermohydrodynamic seal is presented. The newly developed mechanical seal may substantially reduce the friction torque, frictional heating which causes heat checking and thermal stress cracks, and wear.

Performance Analysis of Mechanical Face Seal Used for Primary Heat Transport Pump in Heavy Water Reactor (중수로 냉각재 펌프용 미케니컬 페이스 실의 성능 해석)

  • Kim, Jeong-Hun;Kim, Dong-Wook;Kim, Kyung-Woong
    • Tribology and Lubricants
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    • v.27 no.5
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    • pp.240-248
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    • 2011
  • Mechanical face seal installed in primary heat transport pump used for heavy water reactor prevents leakage of working fluid using thin working fluid film between primary seal ring and mating ring. If the leakage of working fluid exceeds the allowable volume, serious accident can be happened by the trouble of primary heat transport pump. The thinner fluid film exists between primary seal ring and mating ring, the less working fluid leaks out. On the other hand, if the thickness of fluid film is not enough, the life of mechanical face seal will be reduced by friction and wear. Therefore appropriate design is necessary to maximize the performance and life of mechanical face seal. In this study, numerical analysis using finite volume method was conducted to investigate the performance of mechanical face seals which have same deep straight groove and 11 different net coning values. As results, equilibrium clearance between primary seal ring and mating ring, leakage volume of working fluid, friction torque on sealing surface and stiffness of working fluid film were obtained. With increasing net coning value, equilibrium clearance and leakage volume increase, and friction torque and stiffness of fluid film decrease.

Analysis of Heat Transfer of a Magnetic Fluid Seal (자성유체씰의 열전달 해석)

  • Kim, Ock-Hyun;Lee, Hee-Bok;Lee, Min-Ki;Hong, Jeong-Hui;Kwak, Yong-Woon
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.3
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    • pp.365-369
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    • 2010
  • Magnetic fluid seal is characterized by its simple design, low friction and being dustless. Those advantages are deduced from the fact that the sealing element is not a solid such as rubber or plastic but it is a fluid. Those are critical for application to a rotating shaft which is inserted into a vacuum chamber where high level of vacuum and cleanness are required. For the reason the magnetic fluid seal has become a standard for vacuum chambers for semiconductor and LCD processing. It should be noted that its sealing performance is sensitive to temperature. If necessary, water cooling should be considered. Thus anticipation of the temperature distribution of the magnetic fluid seal is important before applying it. In this paper an FEM analysis of the heat transfer has been executed and compared with experimental results. An overall convective heat transfer coefficient has been adopted for the analysis, which results in satisfactory consistency of the theoretical and experimental results.

Numerical Study of Behaviour Characteristics of Mechanical Seals with Inclined Friction Faces (경사진 마찰접촉면을 갖는 기계경사면시일의 거동특성에 관한 수치적 연구)

  • Kim Chung Kyun
    • Tribology and Lubricants
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    • v.20 no.6
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    • pp.314-321
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    • 2004
  • Thermal distortion of non-contacting mechanical seals with inclined rubbing surfaces is affected by friction heat between seal ring and seal seat. The circulation fluid along the inclined rubbing surfaces maintains cooling friction heat and lubrication between the sealing surfaces of mechanical seal with an inclined surface. Mechanical seals with inclined sealing surfaces may be useful for reducing the frictional heating and power loss because of the introduction of cooling fluids to the sealing gap between seal ring and seal seat. From the FEM computed result shows that the thermal behavior and von Mises stress of sealing faces with an inclined angle 60 are much reduced in comparison of the conventional mechanical face seal with rectangular sealing surfaces.

Basic Simulation for Vuilleumier Cycle Heat Pump (VM사이클 히트펌프 기초 설계프로그램)

  • Park, Byung-Duck
    • Journal of the Korean Society of Industry Convergence
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    • v.3 no.3
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    • pp.265-273
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    • 2000
  • Basic simulation program for Vuilleumier cycle heat pump was developed that can use precise VMHP design and analysis. VMHP system was divided 11 sections in simulation. Simulation was used adiabatic model analysis and that considered with heat transfer performance for heat exchanger, regenerator loss, conduction loss, shuttle loss, pumping loss and pressure loss by flow friction. Specially, friction loss of connection pipe between heat compression side and heat pump side, leakage of rod seal and piston seal was considered in the analysis.

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A Study on the Friction and Wear Characteristics of Contact Sealing Units for a Small Hydro-power Turbine Under Various Rubbing Conditions (마찰접촉조건에 따른 소수력 수차용 밀봉장치의 마찰.마멸특성 연구)

  • Kim, Chung-Kyun
    • Tribology and Lubricants
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    • v.22 no.6
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    • pp.314-319
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    • 2006
  • In this paper, the friction and wear characteristics of contact type sealing unit far a water turbine have been presented. The sealing unit for a small hydropower generation is to stop a leakage of circulating water from an outside of an impeller to an inside of a rolling bearing. The friction heating between a seal ring and a seal seat may radically increase a surface temperature in which increase a power loss and wear on the rubbing surface. The surface wear strongly affect to the seal life of a mechanical face seal. In this study, the hardness of a stainless steel in which is a heat-treated is 892.8 in Victors hardness and the hardness of silicone carbide of SiC is 714.1 in Victors hardness. The surface hardness of a heat-treated stainless steel is 25% high compared with that of a ceramic material of SiC. The contact modes of rubbing surfaces are a dry friction, a water film friction and a mixed friction that is contaminated by a dust, silt, and moistures, etc. These two factors of a contact rubbing modes and a material property are very important parameters on the tribological performance such as a friction and wear between a seal ring and a seal seat in primary sealing unit. The experimental result shows that the surface hardness of a seal material is very important on the friction coefficient and a wear volume. Thus, the results recommend higher hardness of a seal material, which may reduce a friction loss and increase a wear life of primary seal components.

Experimental Study on the Friction and Wear Characteristics of Contact Sealing Unit for a Water Turbine (수차용 봉수장치의 마찰.마모특성에 관한 실험적 연구)

  • Kim, Chung-Kyun;Sihn, Ihn-Cheol;Lim, Kwang-Hyeon
    • 한국신재생에너지학회:학술대회논문집
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    • 2006.11a
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    • pp.515-518
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    • 2006
  • This paper presents the friction and wear characteristics of contact type sealing unit for a water turbine of a small hydro-power generation, which Is to stop a leakage of a circulating water from a outside of an impeller to an inside of a rolling bearing. The surface wear strongly affect to the seal life of a mechanical face seal. In this study, the hardness of a stainless steel in which is a heat-treated is 892.8 in Vickers hardness and the hardness of silicone carbide of SiC is 714.1 in Vickers hardness. The surface hardness of a heat-treated stainless steel is 25% high compared with that of a ceramic material of SiC. The contact modes of rubbing surfaces aye a dry friction a water film friction and a mixed friction that is contaminated by a dust, silt and moistures, etc. These two factors of a contact rubbing modes and a material property are very important parameters on the tribological performance such as a friction and wear between a seal ring and a seal seat. The experimental result shows that the surface hardness of a seal material is very important on the friction coefficient and a wear volume. Thus, the results recommend higher hardness of a seal material, which may reduce a friction loss and increase a wear life of primary seal components

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Lubrication Analysis of Mechanical Seal using Galerkin Finite Element Method (캘러킨 유한요소법을 이용한 미케니컬 페이스 시일의 윤활성능해석)

  • 최병렬;이안성;최동훈
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.06a
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    • pp.197-202
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    • 1999
  • A mechanical face seal is a tribe-element intended to control the leakage of working fluid at the interface of a rotating shaft and its housing. The leakage of working fluid decreases as the seal surfaces get closer each other. But a very small seal clearance results in a drastic reduction of seal life because of high wear and heat generation. Therefore, in the design of mechanical face seals the compromise between low leakage and acceptable life is important and presents a difficult design problem. And the gap geometry of seal clearance affects seal performance very much and becomes an important design variable. In this study the Reynolds equation for the sealing dam of mechanical face seals is numerically analyzed using the Galerkin Finite Element Method, which can be readily applied to various seal geometries. The film pressures of the sealing dam are analyzed, including the effects of the seal face coning and tilt. Then, opening forces, restoring moments, leakages, and dynamic coefficients are calculated.

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