• Title/Summary/Keyword: HDDR process

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Effect of Magnetic properties and Microstructure of Hydrogenation stage in HDDR process (HDDR 반응시 수소화 반응이 Nd-Fe-B계 분말의 미세조직과 자기적 특성에 미치는 영향)

  • Lee, S.H.;Yu, J.H.;Kim, Y.D.
    • Journal of Powder Materials
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    • v.18 no.5
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    • pp.443-448
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    • 2011
  • The HDDR(hydrogenation-disproportionation-desorption-recombination) process can be used as an effective way of converting no coercivity Nd-Fe-B material, with a coarse $Nd_2Fe_{14}B$ grain structure to a highly coercive one with a fine grain. Careful control of the HDDR process can lead to an anisotropic $Nd_2Fe_{14}B$ without any post aligning process. In this study, the effect of hydrogen gas input at various temperature in range of $200{\sim}500^{\circ}C$ of hydrogenation stage (named Modified-solid HDDR, MS-HDDR) on the magnetic properties has been investigated. The powder from the modified-solid HDDR process exhibits Br of 11.7 kG and iHc of 10.7 kOe, which are superior to those of the powder prepared using the normal HDDR process.

Study of the Enhancement of Magnetic Properties of NdFeB Materials Fabricated by Modified HDDR Process

  • Fu, Meng;Lian, Fa-zeng;Wang, jie-Ji;Pei, Wen-Ii;Chen, Yu-lan;Yang, Hong-cai
    • Journal of Magnetics
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    • v.9 no.4
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    • pp.109-112
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    • 2004
  • The HDDR (Hydrogenation-Disproportionation-Desorption-Recombination) process is a special method to produce anisotropic NdFeB powders for bonded magnet. The effect of the modified HDDR process on magnetic properties of $Nd_2Fe_{14}B$-based magnet with several composition $Nd_{11.2}Fe_{66.5-x}Co_{15.4}B_{6,8}Zr{0.1}Ga_x(x=0{\sim}1.0)$ and that of microelement Ga, disproportional temperature and annealing temperature on $_jH_c$, grain size were investigated in order to produce anisotropic powder with high magnetic properties. It was found that modified HDDR process is very effective to enhance magnetic properties and to fine grain size. The addition of Ga could change disproportionation character remarkably of the alloy and could improve magnetic properties of magnet powder. Increasing annealing temperature induces significant grain growth. And grain size produced by modified HDDR process is significantly smaller than those produced by conventional HDDR process.

Study on the Rigidity of the Solid-HDDR Treated Nd-Fe-B-type Materials

  • Kang, S.J.;Kwon, H.W.
    • Journal of Magnetics
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    • v.3 no.1
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    • pp.9-14
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    • 1998
  • A non-coercive cast Nd-Fe-B-type material can be easily converted into a coercive one by employing HDDR process. Applying the conventional HDDR process to the Nd-Fe-B-type material generally leads to a powder-like material. HDDR treated material in a solid form can, however, be realised if the process is properly modified (solid-HDDR). In the present study, the change of rigidity (compressive strength) of the Nd-Fe-B-type material during the solid-HDDR has been investigated using a homogeneous sintered magnet with composition $Nd_{13.8}Dy_{0.7}Fe_{78.25}Si_{0.15}Mn_{0.6}B_{6.5}.$ It has been found that the low strength of the hydrided material was improved by the subsequent disproportionation. The restoration of the strength was explained by the eutectoid-like disproportionation structure containing fine neodymium hydride rod embedded in tough iron matrix. The high strength of disproportionated material was reduced radically in earlier stage of recombination, and this wes explained by the reduction of the disproportionated phase. The reduced strength was, however, recovered by further recombination, and this was explained by the fact that as the recombination continues the recombined grains adhere together. The optimally HDDR processed material has a comparable or even higher strength with respect to the initial sintered material prior to the solid-HDDR. The present study suggested that the rigidity of Nd-Fe-B-type material could be retained even after the solid-HDDR.

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The Influence of Dehydrogenation Speed on the Microstructure and Magnetic Properties of Nd-Fe-B Magnets Prepared by HDDR Process

  • Cha, Hee-Ryoung;Yu, Ji-Hun;Baek, Youn-Kyoung;Kwon, Hae-Woong;Kim, Yang-Do;Lee, Jung-Goo
    • Journal of Magnetics
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    • v.19 no.1
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    • pp.49-54
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    • 2014
  • The influence regarding the dehydrogenation speed, at the desorption-recombination state during the hydrogenation-disproportionation-desorption-recombination (HDDR) process, on the microstructure and magnetic properties of Nd-Fe-B magnetic powders has been studied. Strip cast Nd-Fe-B-based alloys were subjected to the HDDR process after the homogenization heat treatment. During the desorption-recombination stage, both the pumping speed and time of hydrogen were systematically changed in order to control the speed of the desorption-recombination reaction. The magnetic properties of HDDR powders were improved as the pumping speed of hydrogen at the desorption-recombination stage was decreased. The lower pumping speed resulted in a smaller grain size and higher DoA. The coercivity and the remanence of the 200-300 ${\mu}m$ sized HDDR powder increased from 12.7 to 14.6 kOe and from 8.9 to 10.0 kG, respectively. In addition, the remanence was further increased to 11.8 kG by milling the powders down to about 25-90 ${\mu}m$, resulting in $(BH)_{max}$ of 28.8 MGOe.

Preparation of Nd2Fe14B Single Domain Particles from Nd-Fe-B Alloy Ingot Using a Combination of HDDR and Mechanical Milling

  • Lee, J.I.;Kwon, H.W.;Kang, Y.S.
    • Journal of Magnetics
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    • v.13 no.3
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    • pp.102-105
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    • 2008
  • This study examined the feasibility of the combining HDDR-process (hydrogenation, disproportionation, desorption and recombination) with mechanical milling to prepare single domain $Nd_2Fe_{14}B$ particles from a Nd-Fe-B alloy ingot. The $Nd_{15}Fe_{77}B_8$ alloy was HDDR-treated and then subjected to a roller-milling. In the HDDR-treated $Nd_{15}Fe_{77}B_8$ alloy, very small $Nd_2Fe_{14}B$ grains comparable to their critical single domain size(0.3 ${\mu}m$) were observed. These fine individual grains were separated successfully along the grain boundaries by a roller-milling. The separated $Nd_2Fe_{14}B$ grains were found to be single domain particles. These results suggest that single domain particles of the $Nd_2Fe_{14}B$ phase can be prepared from a Nd-Fe-B ingot alloy by combining a HDDR-process with mechanical milling.

EFFECT OF THE MICROSTRUCTURE ON MAGNETIC PROPERTIES OF $Nd_{2}(Fe,Co)_{14}B_{1}Ga$-BASED ALLOYS DURING HDDR PROCESS

  • Jeung, W.Y.;Lee, S.H.;Vintaikin, B.E.
    • Journal of the Korean Magnetics Society
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    • v.5 no.5
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    • pp.408-411
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    • 1995
  • Microstructure and magnetic properties of $Fe-Nd_{13.5}-Co_{15}-B_{6-8}Ga_{0-1}-Zr_{0.2-1}$ alloys during HDDR process were studied. $ZrB_{2}$ phase was detected and identified by X-Ray diffraction. Influence of Ga, Zr and Ga+Zr additions on phase relations at different stages of HDDR process was studied by X-ray diffraction and magnetic measurements.

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Thermomagnetic Characteristics of the Hard Magnetic Materials with a Fine Microstructure due to a HDDR Process

  • Kwon, H.W.;Kim, Yoon-B.;Jeung, W.Y.
    • Journal of Magnetics
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    • v.4 no.1
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    • pp.26-32
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    • 1999
  • The HDDR process can be used as an effective means of processing of the coercive Nd-Fe-B-type or the Sm2Fe17Nx materials. The HDDR (hydrogenation, disproportionation, desorption, recombination) processed materials are feartured with a very fine microstructure. The thermomagnetic characteristics of the Nd-Fe-B-type or the Sm2Fe17Nx materials with fine microstructure due to the HDDR process were investigated. It has been found that the fine-microstructured hard magnetic materials showed an unusual TMA (Thermomagnetic analysis) tracting featured with a low and constant magnetization at lower temperature range and a peak just below their Curie temperatures when a low external field is applied. This thermomagnetic characteristic was immediate particularly in the TMA with a low applied field. This thermomagnetic characteristic was interpreted in terms of the competition between two counteracting effects; the decrease in magnetication due to the thermal agitation at an elevated temperature and the increase in magnetization resulting from the rotation of magnetization of the fine grains comparable to a critical single domain size due to the decreased magnetocrystalline anisotropy at an elevated temperature.

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Effect of Grain Boundary Modification on the Microstructure and Magnetic Properties of HDDR-treated Nd-Fe-B Powders

  • Liu, Shu;Kang, Nam-Hyun;Yu, Ji-Hun;Kwon, Hae-Woong;Lee, Jung-Goo
    • Journal of Magnetics
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    • v.21 no.1
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    • pp.51-56
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    • 2016
  • The microstructure and magnetic properties of HDDR-treated powders after grain boundary diffusion process (GBDP) with Nd-Cu alloy at different temperatures have been studied. The variation of GBDP temperature had multifaceted influences on the HDDR-treated powders involving the microstructure, phase composition and magnetic performance. An enhanced coercivity of 16.9 kOe was obtained after GBDP at $700^{\circ}C$, due to the modified grain boundary with fine and continuous Nd-rich phase. However, GBDP at lower or higher temperature resulted in poor magnetic properties because of insufficient microstructural modification. Especially, the residual hydrogen induced phenomenon during GBDP strongly depended on the GBDP temperature.