• 제목/요약/키워드: HACCP plan

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마른멸치 작업장의 식품안전관리인증기준(HACCP)모델 개발 (Development of an Hazard Analysis Critical Control Point (HACCP) Application Model for Dried Anchovy Workplace)

  • 윤현진;함인태;김상현;최종덕
    • 수산해양교육연구
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    • 제28권3호
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    • pp.713-726
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    • 2016
  • This study were attempted to apply the HACCP system adopted in the dried anchovy workplace to ensure the hygiene safety of dried anchovy workplace. In this study, HACCP system procedures, including HACCP team organization, determination of critical control point(CCP), establishment of critical limits, mornitering and verification etc., were established using KFDA 12 procedures. To determine whether hazards were critical elements, we evaluated the likelihood and seriousness of each hazard element. The likelihood of residual microorganism and metal piece exceeding the acceptable limit in dried anchovy products were demonstrated to be a critical hazard element. Management of the boiling(CCP-1B) and metal detection(CCP-2P) were determined to be a critical control point. The standards for acceptable residual microorganism and metal piece were set based on relevant laws and regulations, and then the limits were adapted and established for the CCP. An HACCP plan applicable to dried anchovy workplace was established.

두부류에 대한 HACCP 적용 및 성과 (The Application of HACCP System to Soybean Curd and Its Effectiveness)

  • 박완희;이성학
    • 한국식품위생안전성학회지
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    • 제18권4호
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    • pp.202-210
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    • 2003
  • 두부는 양질의 단백질을 주성분으로 한 대중 식품으로 소비량이 계속 증가하고 있다. 두부는 변질 발생 가능성이 높은 고위험 식품에 해당되지만, 두부제조업체는 82.4%가 종업원 5인 이하 소규모로 체계적인 식품안전관리를 기대하기 어려운 실정이다. HACC(Hazard Analysis Critical Control Point : 위해요소 중점관리제도)는 식품안전성과 비용절감을 ㅎ율적으로 확보할 수 있는 체계적, 지속적인 공정관리 방법이다. 본 연구는 두부제조업체의 실정에 맞는 HACCP시스템을 개발하여 적용하고 그 성과를 확인함으로써 두부 HACCP 시스템의 일반적 모델을 확정하고 다른 중소업체 및 대기업으로 이를 확산시키려고 시행하였다. 규모별 4개 두부제조업체를 대상으로 판 두부와 포장 판 두부의 HACCP 계획을 Codex의 HACCP 적용 지침에 따라 현장 실부자와 협력하여 수립하였다. HACCP 팀 편성, HACCP 범위 및 목적의 설정, 제품 기술 및 사용자 의도의 결정, 공정도 작성 및 현장 검증, 위해 분석 및 예방책 식별, CCP(중요관리점)의 식별, CL(관리할계기준) 설정, CCP 모니터링 시스템 수립, 개선조치 설정, 검증절차 수립, 기록 및 문서화의 순서로 HACCP 계획을 작성하였다. 공정 중 CCP는 선별 공정, 냉각 공정, 열처리 공정(판 두부는 제외)으로 결정하였고, 각각의 HACCP 계획에 따라 관리하였다. 제정된 HACCP시스템을 3개월간 시행한 후 그 성과를 HACCP 적용 이전과 이후의 미생물 검사를 통하여 확인하였다. 검사결과 HACCP 적용 이전의 판두부 플라스틱 상자, 포장재, 완제품의 일반 세균수가 HACCP 적용 이후에 크게 감소되었다.(P<0.1) 두부제조업체의 실정에 맞는 HACCP 시스템을 적용함으로써 위생관리 및 식품안정성 확보에 큰 성과가 있음이 확인되었다.

식육포장처리업의 HACCP 운용실태 분석 (Evaluation of HACCP system implementation in meat packaging industry)

  • 강천근;홍종해
    • 한국동물위생학회지
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    • 제36권4호
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    • pp.291-296
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    • 2013
  • The purpose of this study was to determine food safety practices and procedures based on Hazard Analysis Critical Control Point (HACCP) system and to suggest more effective method of HACCP implementation in meat packaging industry in Korea. We used the non-compliance rate of each evaluation item to compare the weak points of prerequisite requirements and HACCP. The prerequisite items related to facility, equipment, and tools showed inadequate level of requirements or unsanitary conditions for proper HACCP operation. A lack of understanding of sanitation standard operation procedures was identified as a fundamental barrier to HACCP implementation. High rate of non-compliance in HACCP items compared to prerequisite requirements signify that small businesses have potential difficulties of applying HACCP due to lack of technical expertise, financial resources for prerequisite requirements, and available personnel to prepare and operate HACCP plan. Also we suggest to revise and minimize current critical control points (CCPs). Time-temperature control of cold-storage rooms for carcasses and final products could be performed by control points of prerequisite requirements. As the occurrence frequency getting lower, metal detector should be replaced by intensified training of sanitary handling and safety procedure. This will be more effective and preventive measures against physical contaminants including metal particles. In conclusion, control point of prerequisite requirement may replace CCP in the plant with simple processing line and no heating process such as meat packaging industry.

유가공장의 HACCP 적용 (The Application of Hazard Analysis Critical Control Point (HACCP) in Milk Processing Plants)

  • 정동관
    • Journal of Dairy Science and Biotechnology
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    • 제14권1호
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    • pp.1-15
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    • 1996
  • With the starting of Uruguay Round(UR) and World Trade Organization(WTO), the direction of trade in world market has been setting up with the beginning of an opening age. However, world nations has been expressed a deep concern on the marketing and the circulations of unsafe foods, especially in the international trade of food products. Therefore, administration of most countries are taking a firm step on the safety of imported food products. The implementation of hazard analysis critical control point(HACCP) system in food industry is strongly appeared on the world stage at this point. Major international organizations, such as WHO, WTO, and EC have been recognized the importance of HACCP and already documented on their future plan for standardization of food safety in the international trade of food products by means of the this system. Several advanced countries have already developed HACCP system for the food industry and have been producing food products under this system. Now they have proposed rulemakings on a mandatory HACCP program in the production of domestic and imported food products. However, with the lacking of knowledge and information on the HACCP, there has been no actions for applying this system in the food industry of Korea. It is a very clear fact that Korean dairy and food industry will be faced on serious problems in exporting food products without applying HACCP system in the very near future. The objective of this article is to introduce the world trend. necessity, and application of HACCP system in food and dairy industry. Also a HACCP system developed by one dairy processing plant in Europe will be demonstrated as a moldel system.

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병원급식에 일반위생관리기준과 HACCP 제도 적용을 위한 시설모델 개발 (Development of a Hospital Foodservice Facility Plan and Model based on General Sanitation Standards and RACCP Guidelines)

  • 이정숙;곽동경;강영재
    • 한국식품조리과학회지
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    • 제19권4호
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    • pp.477-492
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    • 2003
  • The purposes of the study were to establish HACCP-based standards and guidelines for conducting a plan review to build, or renovate, hospital food service establishments, and ensure the safety of foodservice and reduce the risk of food borne illness. The scope of the study included suggestion for the planning of hospital foodservice facilities: layout, design, equipment and modeling. The results of this study can be summarized as follows: 1) The development of a foodservice facility plan based on the results of a survey, literature reviews and the results of interviews with foodservice managers from 9 general hospitals. This was composed of operational policies in foodservices, layout characteristics, space allocation, selection, design, specification standards for equipment and the construction principles of foodservice facilities. 2) Two foodservice facility models were developed, one for general hospitals with 900 beds (2,000 patients and 2,500 employee meals per day) and the other for general hospitals with 300 beds (600 patients and 650 employees meals per day). 3) The suggested kitchen space requirements for the foodservice facility models were 341.2 ㎡ (W 17,100mm x L 23,700mm) and 998.8㎡ (W 35,600mm x L 32,800mm) for the 300 and 900 beds hospitals, respectively, with both designs being rectangular. The space requirements for the equipment, in relation to the total operational area, in terms of ratios were 1:3.5 and 1:3.8 for the 300 and 900 beds hospitals, respectively. The recommended space allowances per bed for the developed foodservice facility models were 1.15 ㎡ and 1.11 ㎡ for the 300 and 900 beds hospitals, respectively, which were increased by more than 30% compared to those suggested in the precedent study, and considered appropriate for the implementation of the HACCP system. 4) The hospital foodservice facilities plans and models were developed based on the general sanitation standards, guidelines and the HACCP system, and included foodservice facility layout, product flow, physical separation between contaminated and sanitary areas, foodservice facility specifications with a 1/300 scale for a 300 bed, and a 1/400 scale for a 900 beds blueprint. 5) The main features of the developed foodservice facility plans and models were; physical separation between contaminated and sanitary areas to prevent cross contamination, product flow in one direction from the arrival of the raw material to the finished product, and separation of different work areas and the process of receiving & preparation of products, refrigeration & storage, cooking, assembly, cleaning & disinfection, employee areas and janitorial facilities. The proposed models from this study were presented as examples for those wanting to build, or renovate, their facility for the production of foods.

조미김의 제조공정별 위해요소분석, 중요관리점 결정 및 한계기준 개발 (Hazard Analysis, Determination of Critical Control Points, and Establishment of Critical Limits for Seasoned Laver)

  • 강민정;이학태;김정연
    • 한국조리학회지
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    • 제21권2호
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    • pp.1-10
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    • 2015
  • 본 연구에서는 조미김 식품제조 가공 업소에서 제조한 조미김을 대상으로 주요 원료 및 제조공정별 생물학적 위해요소분석을 실시하여 생물학적 중요관리점(CCP)을 파악하고, 이를 관리하고 모니터링하기 위한 한계기준을 설정하여 HACCP Plan을 제시하고자 한다. 본 연구 결과, 일반세균수는 2차 가열공정 이전에서는 $10^3{\sim}10^4CFU/g$의 높은 수준으로 검출되었으나, 2차 가열 이후에서는 $1.0{\times}10CFU/g$ 미만으로 검출되었다. 조미김의 제조공정별 병원성미생물 분석결과, 모든 제조공정에서 검출되지 않았다. 이와 같은 결과로 조미김의 제조 유통시 CCP는 2차 가열 과정으로 결정되었다. 가열온도를 $170{\pm}5^{\circ}C$, $200{\pm}0.5^{\circ}C$, $230{\pm}5^{\circ}C$로 하고, 각각의 온도에서 가열시간을 $3.0{\pm}5$초, $4.0{\pm}0.5$초, $5.5{\pm}0.5$초로 실시하면서 일반세균과 병원성미생물을 시험한 결과, 2차 가열 전 병원성 미생물은 음성이었다. 일반세균은 $230{\pm}5^{\circ}C$일 때 현저히 감소되었고, 특히 가열시간을 $5.5{\pm}0.5$일 때 $1.0{\times}10CFU/g$ 이하로 나타났다. 미생물학적 위해요소를 HACCP 시스템에 적용하여 생산한 조미김의 경우 상품가치와 품질, 안전성을 확보하기에 가장 적절한 가열온도와 가열시간은 $230{\pm}5^{\circ}C$, 가열시간은 $5.5{\pm}0.5$초로 한계기준을 설정하였다. 본 연구를 통하여 제조공정별 위해요소분석을 활용하여 조미김의 중요관리점 및 한계기준을 설정하였고, 이를 통하여 HACCP 계획을 수립하고, 사후관리 등에 활용할 수 있다.

넙치 양식장 위해요소중점관리기준(HACCP) 적용모델 개발 (Development of an Hazard Analysis Critical Control Point Application Model for a Olive Flounder (Paralichthys olivaceus) Aquaculture Farm)

  • 김태진;민진기;박선미;최재석;이명숙;김영목;정용현
    • 수산해양교육연구
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    • 제25권5호
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    • pp.1055-1067
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    • 2013
  • We attempted to apply the HACCP system adopted in the food industry to a olive flounder (Paralichthys olivaceus) aquaculture farm to ensure the hygiene safety of farmed fish. In this study, HACCP system procedures, including HACCP team organization, critical point determination, establishment of standard limits etc., were established using Codex 12 procedures. To determine whether hazards were critical elements, we evaluated the likelihood and seriousness of each hazard element. The likelihood of residual medicine exceeding the acceptable limit in shipped fish products was demonstrated to be a critical hazard element. Management of the shipment stage was determined to be a critical control point (CCP). Checking the records for stock and release and maintaining a history of medicine use before shipping the fish were suggested as monitoring methods. The standards for acceptable residual medicine were set based on relevant laws and regulations, and then the limits were adapted and established for the CCP. An HACCP plan applicable to olive flounder farms was established.

식품과 축산물 HACCP의 차이점 분석 및 일원화 방안 도출 (Proposal of unification plan based on differences between food and livestock product HACCP)

  • 조아현;강주영;박은지;이한철;이철수;김중범
    • 식품과학과 산업
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    • 제53권1호
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    • pp.101-115
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    • 2020
  • Korea has been managed HACCP with food and livestock products separately, but it was incorporated into food and livestock product safety management certification standard in 2015. Currently, the notification is unified, but food sanitation act and the livestock products sanitary control act are not unified. These differences are leading to complaints from food and livestock corporation. In this review, the food sanitation act, enforcement regulations of the food sanitation act, the livestock products sanitary control act and enforcement regulations of the livestock products sanitary control act were compared and analyzed to identify the part which requires unification. As a result of the survey, the thirteen clauses were proposed to unify in the food sanitation act and the livestock products sanitary control act. The nineteen clauses were proposed to unify in enforcement regulations of the food sanitation act and enforcement regulations of the livestock products sanitary control act.

대학급식에서 제공되는 통도라지 무침의 미생물학적 위해분석과 표준레시피 작성 (Microbiological Hazard Analysis and Preparation of Standard Recipe for Bellflower Roots with Seasonings Served in a University Foodservice Operation)

  • 류경;채현숙;김운주
    • 대한영양사협회학술지
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    • 제12권2호
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    • pp.157-171
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    • 2006
  • This study was intended to suggest HACCP-based standard recipe for bellflower roots, classified as no thermal cooking process, served in a university foodservice operation. The time-temperature and microbial contamination level in each cooking step were analyzed. The temperatures of bellflower root, peeled garlic and green onion at receiving were at 13.8$\pm$2.8, 12.6$\pm$2.9 and 13.7$\pm$$0.8^\circC$ respectively, which were above the temperature limit. The time consumed for pre-preparation was up to 90 min at room temperature having high microbial growth potential. The levels of total plate counts (TPC) of bellflower root and garlic were over the limit of $10^6$ CFU/g as were the numbers of coliforms in bellflower roots. There were no microbial reductions in pre-preparation and cooking, which resulted in over $10^5$- $10^6$ CFU/g of TPC at service step. Two CCPs identified were washing/sanitation at pre-preparation and service steps. The control measures were washing/sanitation and temperature control. It was verified that CCPs for no cooking process developed in preceding studies were applicable for the microbiological food safety of this menu item. The HACCP-based standard recipe was developed to produce a quantity for 100 servings by observing the critical limits established for CCPs. These results suggest that the selection of proper provider is imperative to control the microbial contamination of raw materials at purchasing step. Also, the sanitary education program should be developed for the employees to understand and comply the HACCP plan and standard recipe.

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조미김의 HACCP 시스템 구축을 위한 생물학적 위해도 평가 연구 (A Study on Microbiological Risk Assessment for the HACCP System Construction of Seasoned Laver)

  • 김강열;윤성이
    • 한국환경보건학회지
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    • 제39권3호
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    • pp.268-278
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    • 2013
  • Objectives: The purpose of this study was to apply the Hazard Analysis Critical Control Point (HACCP) system to the production of seasoned laver products. The hazard analysis examined microbial evaluations and developed a HACCP management plan through the heating process. Methods: In this study we chose three companies and performed the analysis thrice. During this study, general bacteria along with other food poisoning bacteria such as Salmonella spp., Staphylococcus aureus, Listeria monocytogenes, Bacillus cereus, E.coil, O157:H7, Vibrio parahaemolyticus, were studied at varying temperatures from 100 to $300^{\circ}C$. Results: The presence of general bacteria was detected in raw laver in the samples analyzed from all the three companies, and the number ranged from $10^5-10^7$. Bacillus cereus was detected in samples from only two of the three companies analyzed. However, Salmonella spp., Staphylococcus aureus, Listeria monocytogenes, E.coil, O157:H7, and Vibrio parahaemolyticus were all negative. General bacteria was reduced to $10^5$ after being subjected to temperatures of $100-250^{\circ}C$, but heating to over $270^{\circ}C$ reduced the number to below $10^3$, and the other microbes such as Bacillus cereus were not detected. Conclusions: In conclusion, the heating process ($270-280^{\circ}C$) along with RPM of 100-1200 were identified as CCP to reduce biological hazards.