• Title/Summary/Keyword: Guide rod

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Fatigue Safe Life Evaluation of Rotating Swashplate of Helicopter Main Rotor Control System (헬리콥터 주로터 조종 시스템 회전형 스와시플레이트 피로 안전수명 평가)

  • Kim, Dong-Chul;Lee, Pan-Ho;Kang, Shin-Hyun;Choi, Young-Don;Kim, Tae-Joo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.2
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    • pp.203-210
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    • 2012
  • The main rotor control system is an important structural part of a helicopter that manages the thrust and control force of the helicopter. The main rotor control system consists of a swashplate assembly, scissor assembly, pitch rod assembly, guide, etc. The main rotor control system must endure various loads, such as the thrust and control force, and must meet the optimized fatigue safety life. The rotating swashplate is an important structure influenced by the pitch rod load and rotating scissor load. In this paper, the accuracy of a result about the rotating swashplate part of the main rotor control system is proven through comparison between fatigue test and FEM results. Based on this result, we estimate the lifetime and deduce the fatigue safe lifetime.

Evaluation of the Effect of Riser Support System on Global Spar Motion by Time-domain Nonlinear Hull/Mooring/Riser Coupled Analysis

  • KOO BON-JUN;KIM MOO-HYUN
    • Journal of Ocean Engineering and Technology
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    • v.19 no.5 s.66
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    • pp.16-25
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    • 2005
  • The effect of vertical riser support system on the dynamic behaviour of a classical spar platform is investigated. Spar platform generally uses buoyancy-can riser support system, but as water depth gets deeper the alternative riser support system is required due to safety and cost issues. The alternative riser support system is to hang risers off the spar platform using pneumatic cylinders rather than the buoyancy-can. The existing numerical model for hull/mooring/riser coupled dynamics analysis treats riser as an elastic rod truncated at the keel (truncated riser model), thus, in this model, the effect of riser support system can not be modeled correctly. Due to this reason, the truncated riser model tends to overestimate the spar pitch and heave motion. To evaluate more realistic global spar motion, mechanical coupling among risers, guide frames and support cylinders inside of spar moon-pool should be modeled. In the newly developed model, the risers are extended through the moon-pool by using nonlinear finite element methods with realistic boundary condition at multiple guide frames. In the simulation, the vertical tension from pneumatic cylinders is modeled by using ideal-gas equation and the vertical tension from buoyancy-cans is modeled as constant top tension. The different dynamic characteristics between buoyancy-can riser support system and pneumatic riser support system are extensively studied. The alternative riser support system tends to increase spar heave motion and needs damper system to reduce the spar heave motion.

A Study on Thimble Plug Removal for PWR Plants

  • Song, Dong-Soo;Lee, Chang-Sup;Lee, Jae-Yong;Jun, Hwang-Yong
    • Proceedings of the Korean Nuclear Society Conference
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    • 1997.10a
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    • pp.611-616
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    • 1997
  • The thermal-hydraulic effects of removing the RCC guide thimble plugs are evaluated for 8 Westinghouse type PWR plants in Korea as a part of feasibility study: core outlet loss coefficient, thimble bypass flow, and best estimate flow. It is resulted that the best estimate thimble bypass flow increases about by 2% and the best estimate flow increases approximately by 1.2%. The resulting DNBR penalties can be covered with the current DNBR margin. Accident analyses are also investigated that the dropped rod transient is shown to be limiting and relatively sensitive to bypass flow variation.

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FALCON code-based analysis of PWR fuel rod behaviour during RIA transients versus new U.S.NRC and current Swiss failure limits

  • Khvostov, G.;Gorzel, A.
    • Nuclear Engineering and Technology
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    • v.53 no.11
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    • pp.3741-3758
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    • 2021
  • Outcomes of the FALCON code analysis-related part of the STARS-ENSI Service Project on Evaluation of the new U.S.NRC RIA Fuel Safety Criteria and Application to the Swiss Reactors are presented. Substantial conservatism of the updated safety limits for high-temperature and PCMI cladding failure, as proposed in the NRC Regulatory Guide RG 1.236, is confirmed. Applicability of the updated failure limits to fuel safety analysis in the Swiss PWRs, as applied to standard fuel designs using UO2 fuel pellets and SRA Zry-4 as cladding materials is discussed. Conducting of new integral RIA tests with irradiated samples using doped- and gadolinia fuel pellets to support appropriate fuel safety criteria for RIA events is recommended.

The Thermal-Hydraulic Effects of Thimble Plug Removal for Westinghouse type PWR Plants

  • B. S. Jun;Park, E. J.;Kim, K. H.;Park, B. S.;K. L. Jeon
    • Proceedings of the Korean Nuclear Society Conference
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    • 1996.05b
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    • pp.166-172
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    • 1996
  • The thermal-hydraulic effects of removing the RCC guide thimble plugs are evaluated for Westinghouse type PWR plants as a part of feasibility study: core outlet loss coefficient, thimble bypass flow, and best estimate flow. It is resulted that the best estimate thimble bypass flow increases about by 2% and the best estimate flow increase approximately by 1.2%. The resulting DNBR penalties can be covered within the current DNBR margin. Accident analyses are also investigated and the dropped rod transient is shown to be limiting and relatively sensitive to bypass flow variation.

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Water film covering characteristic on horizontal fuel rod under impinging cooling condition

  • Penghui Zhang;Bowei Wang;Ronghua Chen;G.H. Su;Wenxi Tian;Suizheng Qiu
    • Nuclear Engineering and Technology
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    • v.54 no.11
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    • pp.4329-4337
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    • 2022
  • Jet impinging device is designed for decay heat removal on horizontal fuel rods in a low temperature heating reactor. An experimental system with a fuel rod simulator is established and experiments are performed to evaluate water film covering capacity, within 0.0287-0.0444 kg/ms mass flow rate, 0-164.1 kW/m2 heating flux and 13.8-91.4℃ feeding water temperature. An effective method to obtain the film coverage rate by infrared equipment is proposed. Water film flowing patterns are recoded and the film coverage rates at different circumference angles are measured. It is found the film coverage rate decreases with heating flux during single-phase convection, while increases after onset of nucleate boiling. Besides, film coverage rate is found affected by Marangoni effect and film accelerating effect, and surface wetting is significantly facilitated by bubble behavior. Based on the observed phenomenon and physical mechanism, dry-out depth and initial dry-out rate are proposed to evaluate film covering potential on a heating surface. A model to predict film coverage rate is proposed based on the data. The findings would have reliable guide and important implications for further evaluation and design of decay heat removal system of new reactors, and could be helpful for passive containment cooling research.

A Study on Design and Manufacture of an Inchworm Linear Motor System (인치웜 리니어 모터 시스템 설계 및 제작에 관한 연구)

  • Ye Sang Don;Jeong Jae Hoon;Min Byeong Hyeon
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.12
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    • pp.174-181
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    • 2004
  • Ultra precision positioning mechanism has widely been used on semiconductor manufacturing equipments, optical spectrum analyzer and cell manipulations. Ultra precision positioning mechanism is consisted of several actuators, sensors, guides and control systems. Its efficiency depends on each performance of components. The object of this study is to design, analysis and manufacture all of the inchworm linear motor system, which is one of the equipments embodied in ultra precision positioning mechanism. Inchworm linear motor system is consisted of a controller system and an inchworm linear motor, and its driving form is similar to a motion of spanworm. A design and manufacture of inchworm linear motor, which is consisted of three PZT actuators, a rod, two columns and a guide plate, are performed. Minimizing the von-Mises stress of the hinge using Taguchi method and simulation by FEM software optimizes the structural design in a column of flexure hinge. The designed columns and guide plates are manufactured by a W-EDM and NC-milling. A controller system, which is an apparatus to drive inchworm linear motor, can easily adjust driving conditions by varying resonance frequency and input-output voltage of actuators and amplifiers. The performance of manufactured inchworm linear motor system is verified and valuated. In the future, inchworm linear motor system will be used to make a more precision positioning by reinforcing a sensor and feedback system.

Fatigue Characteristics of Laser Welded Zirconium Alloy Thin Sheet (레이저 용접된 박판 지르코늄 합금의 피로특성)

  • Jeong, Dong-Hee;Kim, Jae-Hoon;Yoon, Yong-Keun;Park, Joon-Kyoo;Jeon, Kyeong-Rak
    • Journal of Welding and Joining
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    • v.30 no.1
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    • pp.59-63
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    • 2012
  • The spacer grid is one of the main structural components in a fuel assembly. It supports fuel rods, guides cooling water and maintains geometry from external impact load and cyclic stress by the vibration of nuclear fuel rod, it is necessary to have sufficient strength against dynamic external load and fatigue strength. In this study, the mechanical properties and fatigue characteristics of laser beam welded zircaloy thin sheet are examined. The material used in this study is a zirconium alloy with 0.66 mm of thickness. The fatigue strength under cyclic load was evaluated at stress ratio R=0.1. S-N curves are presented with statistical testing method recommend by JSME- S002 and compared with S-N curves at R.T. and $315^{\circ}C$. As a result of the experimental approach, the design guide of fatigue strength is proposed and the results obtained from this study are expected to be useful data for spacer gird design.

Pendulum Impact Tests for 16by16 Through Welded Spacer Grids with Optimized H type Springs (선용접방법으로 제작된 $16{\times}16$ 최적화 H형 스프링 지지격자에 대한 진자식충격시험)

  • Kim, J.Y.;Yoon, K.H.;Song, K.N.
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1803-1806
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    • 2007
  • The General roles of a spacer grid(SG) are providing a lateral and vertical support for fuel rods, promoting a mixing of coolant and keeping guide tubes straight so as not to impede a control rod insertion under any normal or accidental conditions. To evaluate the impact characteristics of a SG such as impact velocity, critical buckling strength and duration time, a few types of impact tests for SGs have been conducted. In a previous study, a new welding method, a through-welding method, was proposed to increase critical buckling strength of a SG without any design change or material change and was verified by impact tests with $7{\times}7$ partial SG specimens.In this paper, the effect of through-welding method in case of a $16{\times}16$ full-size SG is investigated by pendulum impact tests with $16{\times}16$ SG specimens. And the increase of critical buckling strength for full-size SGs is measured by comparison with impact results of spot-welded and through-welded SGs.

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A Study on Forging Characteristic of Non-Heat Treated Micro-Alloyed Steel Using Finite Element Analysis (유한요소해석을 통한 비조질강 성형 특성 분석)

  • Kwon, Yong-Nam;Kim, S.W.;Lee, Y.S.;Lee, J.H.
    • Transactions of Materials Processing
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    • v.15 no.8 s.89
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    • pp.609-614
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    • 2006
  • Micro-alloyed steels(MA steels) for cold forging was developed to replace the usual quenched and tempered steel. MA steels have several advantages over the conventional quenched and tempered carbon steels. First of all, energy consumption could be lowered due to the elimination of spherodizing annealing and quenching/tempering heat treatment. Also, bending during quenching could be avoided when MA steels are applied for manufacturing of long fastener parts. However, larger amount of load is exerted on the dies compared than in the case of conventional mild steels, which might lead to the earlier fracture of dies, when MA forging steels are applied in forging practice. Therefore, die lift could be a critical factor to determine whether HA forging steels could be widely applied in cold forging practice. In the present study, authors have investigated the forging characteristics of non-heat treated micro-alloyed steel by using a series of experimental and numerical analyses. Firstly, microstructural features and its effect on the deformation behavior have been studied. Numerical analysis has been done on the forging of guide rod pin to investigate for the optimization of forging process and die stress prediction.