• Title/Summary/Keyword: Guide groove

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High-accuracy and High-speed Groove Die Set (고정도.고속 Groove Die Set)

  • Kim, Gun-Hoi
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.1
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    • pp.7-15
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    • 2008
  • Currently existing high-accuracy and high-speed die sets used in reciprocal press create scratches at the surface of guide posts, steel balls, and bushes due to vertical movement of balls with point-contacts between inner surface of bushes and guide posts. Consequently, accuracy of the die set and the life span of the metal mold are reduced. However, those scratches could reduce the pre-load of the steel ball. This research designed and developed a groove-type die set which improves life span of the die set by eliminating point-contacts of steel balls with guide posts. The guide post consisted of a steel-ball retainer, a steel-ball retainer stopper, a guide bush, a guide pin, a snap ring, and a spring. The steel-ball retainer has 72 holes with 8 columns of 9 holes in each column. The inner surface of the guide bush was grinded(surface roughness: $Ra\;\\;0.2{\mu}m$, accuracy: $0\;{\sim}\;-0.002mm$) after NC turning and heat treatment. Also, a line of small intermediate pocket was processed inside of the guide bush for lubrication and elimination of foreign materials. Guide grooves of steel balls were processed using a wire EDM(Electrical Discharge Machining) after heat treatment. With such a design of the guide post stated above, loads against steel balls could be dispersed greatly by the line contacts through the guide groove between the guide post and the guide bush, and the life span of the guide post could be expanded semi-permanently.

Influence of the Geometry of Guide Groove on Stress Corrosion Index of Rock in Double Torsion Test (이중 비틀림 시험에서 유도 홈의 형상이 암석의 응력부식지수에 미치는 영향)

  • 정해식;미원우삼;전석원
    • Tunnel and Underground Space
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    • v.14 no.5
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    • pp.363-372
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    • 2004
  • Double torsion (DT) tests were carried out to investigate the influence of the geometry of guide groove on stress corrosion index of Kumamoto andesite. The fracture toughness was measured in the constant displacement rate, which was set to 2.07 MN/m$^{3}$2/ in average regardless of crack velocity. Stress corrosion indices, n were evaluated using specimens with rectangular, circular and triangular grooves and were 37, 36 and 38 in average, respectively. The n values were constant regardless of the groove geometry, however the DT specimen with triangular groove geometry showed the largest standard deviation in the relationship between crack velocity and stress intensity factor. The DT test was found to be effective in using a rectangular-grooved specimen and the width of the groove must be greater than the average grain size of minerals.

An Experimental Study of the Effect of Process Conditions on Direct Surface Forming of a Light-Guide (성형조건에 따른 부분 압축가열방식의 도광판 성형에 관한 실험적 연구)

  • 조광환;윤경환
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.1
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    • pp.79-84
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    • 2004
  • A light-guide is one of several important components of backlight unit in TFT-LCD. The manufacturing technology and optical system design of the light guide is very sensitive to quality and cost of the TFT-LCD module. In the present study a new manufacturing method which is called as direct surface forming(DSF) has been tested under various conditions. DSF is very similar to the well-known hot embossing except for partial contact between mold and substrate. The final V-groove pattern shows different shapes depend on the temperature of mold surface, contact time of mold and depth of V-groove.

A Study on the Simulation and DSF Molding of V-groove Type Light Guide for a Backlight Unit (백라이트 유닛용 V-그루브 도광판의 전산모사 및 DSF성형에 관한 비교연구)

  • Cho K. H.;Yoon K. H.
    • Transactions of Materials Processing
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    • v.14 no.3 s.75
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    • pp.282-290
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    • 2005
  • Nowadays, TFT-LCD is widely used as display unit of many digital devices. And, the backlight unit(BLU) is used as a light source of TFT-LCD module. In the backlight unit, the most important component is a light guide, which guides the input light to the TFT-LCD module uniformly. Recently, many researchers have focused on improving the efficiency of BLU by changing the design and structure of a light guide. In the present paper, a series of simulation was performed to find the optimal luminance distribution of emanated light from the given geometry as the first step. From the results of simulations for the light guide with given V-groove pattern, the emanated light from it is mostly affected by the groove angle. In the case of acute angle, about 74 degrees was found as optimal angle to satisfy the restrictions of angular luminance distribution, FWHM, the maximum luminance, etc. However, as far as the average luminance value was concerned, the case of 120 degrees(abtuse angle) was found to be the best while prism films were added to the BLU. As a next step the light guide samples of 74 and 120 degrees were manufactured by DSF method, which was recently proposed by the authors. Of course, most of design parameters were chosen by the aid of simulation results. Finally, the results of average luminance values were compared between the simulation and DSF molded samples.

Optimization of the Dual-layer LGP for Improving Luminance and Uniformity of Edge Type Back Light Unit (에지형 Back Light Unit의 휘도와 균일도 향상을 위한 복합도 광판 최적화)

  • Oh, Se-Won;Kim, Nam;Kim, Eun-Suk;An, June-Won
    • Korean Journal of Optics and Photonics
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    • v.21 no.6
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    • pp.247-253
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    • 2010
  • A dual-layer light guide plate (DLGP) was designed and a simulation was done to optimize the structure of the light guide plates used at backlight units while maintaining the luminance, uniformity and viewing angle by reducing the optical sheet. The characteristic of DLGP with prism pattern with curvature on the top surface is simulated and the luminance and uniformity are obtained. In order to improve the uniformity, the V groove prism pattern on the bottom surface was turned by an angle of $90^{\circ}$. In particular, we used the pitch calculation program to select the value of the ratio (Max : Min) between the pitch at the extreme outside and the pitch at the middle, the number of V groove lines and the variance at the bottom pattern of DLGP. After that, the optimum distance between V grooves was determined. For optimizing the DLGP, we examined the uniformity again by changing the number of pattern grooves on the bottom surface of DLGP. As a result of the simulation, we find that the BLU with DLGP has a uniformity of 90.6% and viewing angle $145^{\circ}$.

Recent Research and Development on Aerosol Cyclones-Review

  • Lee, K.W.;Kim, H.T.
    • Journal of Korean Society for Atmospheric Environment
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    • v.16 no.E
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    • pp.59-68
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    • 2000
  • In this paper Various aerosol cyclones that are developed recently form Kwangju Institute of Science and Technology(KJIST) for increasing collection efficiency or for decreasing pressure drop are reviewed. For the first time, new sets of experimental data are reported on the particle collection efficiency of cyclones with modified surface bodies namely, spiral guide body, circumferential groove body, and vertical groove body. Multi-cylinder cyclones by adding one or two additional cylindrical walls into the conventional cyclone are also described. Ad an attempt to increase the collection efficiency of small particles, electrocyclone using an externally applied electric field was designed and operated. In addition, factors affecting the cyclone performance were studied including flowrate, body and outlet sizes, cyclone dust outlet, and gas property.

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An study of transcription by processing conditions of Direct Surface Forming Method (DSF의 성형조건 변화가 전사성에 미치는 영향에 관한 연구)

  • 조광환;윤경환
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10a
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    • pp.221-224
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    • 2003
  • Recently, the market share of the thin-film-transistor liquid-crystalline-display (TFT-LCD) is growing rapidly in display device market. The backlight unit is used as a light source of TFT-LCD module. A light-guide is one of several important components of backlight unit. The manufacturing technology and optical system design of the light guide is very sensitive to quality and cost of the TFT-LCD module. In the present study a new manufacturing method which is called as direct surface forming(DSF) has been tested under various conditions. The result of this test, V-groove pattern shows different shapes depends on the temperature of mold surface, contact time of mold and depth of V-groove.

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Novel Optical Design of Light-Guide Plates for Transflective Liquid Crystal Displays.

  • Park, Won-Sang;Park, Kwang-Il;Han, Kwan-Young;Yoon, Tae-Hoon;Kim, Jae-Chang
    • 한국정보디스플레이학회:학술대회논문집
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    • 2002.08a
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    • pp.880-882
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    • 2002
  • We have proposed a novel optical design technique of light-guide plates(LGPs) which can able to improve the optical efficiency of transflective LCDs. The basic concepts of our design technique are that we make the groove-pattern of LGP pixels resemble the pixel-array-pattern of transflective LCDs in shape and size and make the surface of the groove scatter (front scattering). In simulated and measured results, we ensure that our design of LGP in backlight unit for transflective LCDs can improve the optical efficiency of LCDs.

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The Study on PRAT Performance due to Tire Pattern Shapes using Steady State Rolling Analysis Method (정상 상태 롤링 해석 기법 적용을 통한 타이어 패턴 형상에 따른 PRAT 특성 연구)

  • Sung, Ki-Deug;Park, Hyun-Man;Koo, Byong-Kook;Cho, Choon-Tack
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.5
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    • pp.15-21
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    • 2008
  • It is generally known that the PRAT(Plysteer Residual Aligning Torque) is one of indicating a performance factors of a tire for assessing the vehicle pull, also tire pattern shape, which means lateral groove angle, is very important tire design factor in relation to the PRAT. Lateral grooves of tire pattern are widely divided into center and shoulder parts. So, this paper has studied the correlation between the PRAT and their lateral groove angles using FEM. Especially, the steady state rolling analysis among tire rolling analysis methods has been used for the PRAT performance study. Firstly, analysis result data have been compared with the experimental data to validate FE analysis for PRAT. Next, the PRAT due to the lateral groove angle about PCR(Passenger Car Radial) tire and SUV tire has been analyzed. The tendency of the PRAT due to the lateral groove angles can be used as a guide line for the tire design in relation to vehicle pull.

Laser Marking Process for LCD Light Guide Panel (LCD 백라이트 도광판 제조용 레이저 마킹에 관한 연구)

  • 김경동;백창일;송철기;안성훈
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.1
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    • pp.79-84
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    • 2003
  • A light guide panel is an element of the LCD backlight module that is often used for the display of compact electronic devices. In this study, a laser marking system is proposed to fabricate light guide panel, which can replace other manufacturing methods such as silk printing, stamping, or v-cutting methods. The objective of this research is to evaluate the process parameters of the laser marking system. Light guide patterns were marked with a 50W $CO_2$ laser (CW) to understand the effects of average power and scanning speed on the geometry and quality of groove pattern. The width of the fabricated grooves increases with increasing laser power and decreasing scan speed. In order to analyze surface characteristics and optical properties (luminance, uniformity), SEM photography and BM7 (luminance measuring system) were used. As a result, the optimal conditions of the process parameters were determined.