• Title/Summary/Keyword: Guide Rail

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Process Design Program for Multistage Profile Drawing from Round Material (원형소재 다단 형상인발 공정설계 프로그램)

  • Kim, Sung-Min;Lee, Sang-Kon;Lee, Tae-Kyu;Lee, Seon-Bong;Kim, Byung-Min
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.3
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    • pp.377-382
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    • 2011
  • Up to now, process design of multistage profile drawing from initial round material is performed through trial-and-error based on experience of industrial experts. This means the increase in production cost and excessive time consuming. In this study, process design program was developed for multistage profile drawing from initial round material. The program was made using VisualLISP. Therefore, the program can be operated by AutoCAD program. In order to verify the effectiveness of the program, two stage profile drawing process for producing heavy duty guide rail was design by using the program. In addition FE analysis and profile drawing experiment were performed. As a result, the program can be used in order to design profile drawing process design.

Applicability Evaluation of PSC-U Type Girder and Precast Deck to the Vertical Curves in Urban Maglev Train Route (도심형 자기부상열차 선로 종곡선 구간에서의 PSC-U 형 거더와 프리캐스트 바닥판 적용성 평가)

  • Jin, Byeong-Moo;Kim, In-Gyu;Kim, Young-Jin;Lee, Yun-Seok;Ma, Hyang-Wook;Oh, Hyun-Chul
    • Proceedings of the KSR Conference
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    • 2008.06a
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    • pp.24-30
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    • 2008
  • One of the characteristics of the Maglev Train is the prominent capability of upgoing. Maglev train with the aim of longitudinal slope 7/100 is under development by the Center for Urban Maglev Program in Korea. To realize these slope, vertical curves must be inserted before and after the slope. The inserted curve has the radius of 3,000m generally. The insertion of these vertical curve results in the additional differences between the girder upper face and the guide rail, and the alignments are controlled by cast in place concrete at present. In this study, for longitudinal curved route with longitudinal slope 6/100, the applicability of PSC-U type girder and precast deck was evaluated for the span length 25m, 30m and vertical curve radii with 3,000m and 1,500m with respect to longitudinal slope 6/100.

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A Study on a Concept and Basic Design of a Small-Scaled LSM for Ultra-High Speed Railway Transit (초고속열차용 축소모델 선형동기전동기의 개념 및 기본설계 연구)

  • Park, Chan-Bae;Lee, Hyung-Woo;Lee, Byung-Song;Park, Hyun-June
    • Proceedings of the KSR Conference
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    • 2009.05a
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    • pp.905-911
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    • 2009
  • The viscosity drive method by the wheel which is widely used in the conventional railway systems needs a large friction force between the wheel and the guide-rail, which brings on a thrust force for a quick acceleration and a high-speed travelling. In addition, the viscosity drive method needs an increase of the vehicle weight for a large friction force. However, a maglev train is possible to be driven by the electro-magnet instead of the wheel, which produces a levitation and thrust force without any contact. In general, low-speed maglev train uses a linear induction motor(LIM) for propulsion that is operated under 300[km/h] due to the power-collecting and end-effect problems of LIM. In case of high-speed maglev train, a linear synchronous motor(LSM) is more suitable than LIM because of a high-efficiency and high-output properties. LSM has a driving principle as same as a conventional rotary synchronous motor(RSM), and the torque of RSM becomes the thrust force of LSM. A conventional LSM has relatively large air-gap compared with a conventional RSM. So, it must be achieved a design that is considered normal force by finite-asymmetric structure, end-effect on the entry and exit part, and support structure of a moving part. Therefore, in this research, authors accomplish a conceptualizing and basic design of a small-scaled LSM, and characteristics analysis using FEM.

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Development of Bending Machine with High Efficiency and Precision Forming (고효율 배관용 정밀성형 벤딩머시인 개발)

  • Mun, Sang-Don
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.1
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    • pp.7-14
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    • 2011
  • Soft copper tube is one of the popular materials which are used for shipbuilding, automobiles, and freezing and HVAC equipment. However, these materials have problems that they cause occasionally outside wrinkle, spring back, wall thinning phenomena. In this study, to avoid these phenomena, was manufactured a mild materials devoted bending machine, which selected a bending method where the mandrel presses the pipe along with the sliding guide rail during bending process. During the course of confirming this performance, it was found that as the diameter of copper tube used for materials became smaller, the spring back phenomenon increased. And as the bending angle became larger, it became larger. In addition, we could manufacture mold products which scarcely generated wrinkle when bending copper tubes.

Study on Remote control and monitoring system of the multipurpose guard rail using USN (USN을 이용한 다목적 가드레일의 원격제어 및 모니터링 시스템에 관한 연구)

  • Song, Je-Ho;Lee, In-Sang
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.10
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    • pp.7176-7181
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    • 2015
  • This thesis is about the system where the solar module is attached to the high functional guardrail posts with anti-weed, anti-plant, and road-kill applied to produce internal power, enabling the integrated control and real-time monitoring of appearance of wildlife and road conditions using the USN. The whole system consists of a photovoltaic module(PV), a detection sensor(pyroelectric), a controller(operation select and motion sensor), the USN system, the DB(sound and flash), an output unit of sound and flash, and the control system of road-kill prevention and safety induction for vehicles. Thus this study aims to address the remote control and monitoring system of multipurpose guardrails to improve road environment, prevent road-kills, protect wild animals, and guide cars safely by using the USN which is combined with new renewable energy and IT convergence technology. As a result of the study on the remote control and monitoring system using the USN, it was ascertained that the response time of the unmanned sensing system was within 5.1 ms with the current consumption of 0.328 mA, and the data transmission speed of the remote control system was 250 kbps with the current consumption of 0.283 mA.

Stress Analysis of a Window Cleaning Robot using 3D Modeling and Improvement Plan (3D 모델링을 통한 유리창 청소로봇의 응력해석 및 설계 개선방안 도출)

  • Kim, Kyoon-Tai;Jun, Young-Hun
    • Journal of the Korea Institute of Building Construction
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    • v.18 no.2
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    • pp.161-168
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    • 2018
  • Recently, a prototype of a guide rail type window cleaning robot was developed, and is currently undergoing field testing. The size and the load of the robot have not yet been optimized. In this study, a stress analysis was performed to derive quantitative data to improve the current window cleaning robot and secure its structural safety. Through the analysis of its own weight, resistance to wind speed, and other factors, it was found that the robot can be improved in terms of the drooping caused by its own weight and the drag force against wind pressure. The analysis results obtained will be directly applied to improve the design of the window cleaning robot, and it is expected that this will advance the completeness of the robot's design.

Excavation Support Design and Stability Analysis of Shallow Tunnel in Heavily Fractured Rock Mass (연약 파쇄 지반내 터널의 굴착.보강 설계 및 안정성 분석)

  • Shin, Hee-Soon;Synn, Joong-Ho;Park, Chan;Han, Kong-Chang;Choi, Young-Hak;Choi, Yong-Ki
    • Proceedings of the Korean Geotechical Society Conference
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    • 2000.03b
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    • pp.87-92
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    • 2000
  • In excavation of tunnels especially located in shallow depth, it is not rare to meet geological change in excavation progress worse than expected in the initial design stage. This paper present a case study on the re-design of excavation and support system of a shallow tunnel under construction where it meets the unexpected bad geological condition during excavation. The detailed geological investigation shows that the rock mass is heavily weathered and fractured with RMR value less than 20. Considering this geological condition, the design concept is focused on the reinforcement of the ground preceding the excavation of tunnel. Two design patterns, LW-grouting & forepoling with pilot tunnelling method and the steel pipe reinforced grouting method, are suggested. Numerical analysis by FLAC shows that these two patterns give the tunnel and roof ground stable in excavation process while the original design causes severe failure zone around the tunnel and floor heaving. In point of the mechanical stability and the degree of construction, the steel pipe reinforced grouting technique proved to be good for the reinforcement of heavily fractured rock mass in tunnelling. This assessment and design process would be a guide in the construction of tunnels in heavily weathered and fractured rock mass situation.

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Development of an Energy-Absorbing Device for a Crashworthy Sliding Post (감충성능을 갖는 슬라이딩 지주의 에너지흡수장치 개발)

  • Noh, Min-Hyung;Jang, Dae-Young;Lee, Sung-Soo;Han, Ki-Jang
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.40 no.5
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    • pp.445-454
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    • 2020
  • Non-breakaway crashworthy sliding posts move rigidly with a vehicle in the early stage of vehicle impact. During this stage, a vehicle imparts its linear momentum to the post, experiencing first-stage speed loss followed by second-stage loss from the crush of the energy-absorbing pipe (EAP) installed under the guide rail. An EAP is the key element of a crashworthy sliding post and should be confined to the post foundation. This paper covers the development of an EAP for a sliding post of 507 kg, which is a sliding post type frequently used in Korea for cantilever signs. Detailed explanations of the designs for an EAP structure using LS-DYNA impact simulation are given, and the crashworthiness of the systems are confirmed through crash tests. The EAP presented in this paper can accommodate impacts from 0.9 ton-60 km/h to 1.3 ton-80 km/h, and is applicable to foundations up to 2.7 m in length.

Wind Tunnel Test for the Propeller Performance of the High Altitude UAV (고고도 무인기용 프로펠러 성능특성 풍동시험)

  • Cho, Teahwan;Kim, Yangwon;Park, Donghun
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.46 no.3
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    • pp.189-196
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    • 2018
  • Propeller performance measurement system for high altitude UAV was designed and applied to the wind tunnel test for 2 propeller models with a diameter around 1 m. Mechanical power of the propeller was directly measured by using the torque sensor installed on the rotating axis. The thrust of whole operation body including the propeller was measured by thrust road cell. The guide rail system was suggested to reduce the weight influence of operation body on the thrust road cell. The influence of each measured variables on the aerodynamic coefficients was studied with the repeatability and uncertainty analysis. This analysis result shows that the accuracies of the road cell and the wind velocity were major factors for the thrust coefficient. Propeller performance with typical RPM was measured with various wind speeds and the test results was summarized by performance coefficients for 5 different RPM.

DEVELOPMENT OF THE SNU COELOSTAT: CONCEPTUAL DESIGN

  • Kang, Juhyung;Chae, Jongchul;Kwak, Hannah;Yang, Heesu
    • Journal of The Korean Astronomical Society
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    • v.51 no.6
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    • pp.207-214
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    • 2018
  • A coelostat is often used for solar observations, because it corrects the image rotation automatically by guiding sunlight into a fixed telescope with two plane mirrors. For the purposes of education and spectroscopic observation, the solar group at Seoul National University (SNU) plans to develop the SNU coelostat (SNUC) and install it in the SNU Astronomical Observatory (SAO). Requirements of the SNUC are < 1" positioning accuracy with 30 cm beam size on the entrance pupil in the compact dome. To allow for installation in the small dome, we design a compact slope type coelostat with a 45 cm primary plane mirror and a 39 cm secondary plane mirror. The motion of the SNUC is minimized by fixing the position of the slope frame. Numerical simulations of the available observational time of the designed coelostat shows that the sun can be observed ay all times from June to early August and at least three hours in other months. Since the high accuracy driving motors installed in the SNUC can be affected by external environment factors such as humidity and temperature variations, we design a prototype to test the significance of these effects. The prototype consists of a 20 cm primary plane mirror, a 1 m slope rail, a direct drive motor, a ballscrew, a linear motion guide, an AC servo motor, a reduction gear and a linear encoder. We plan to control and test the accuracy of the prototype with varying atmospheric conditions in early 2019. After testing the prototype, the SNUC will be manufactured and installed in SAO by 2020.