• Title/Summary/Keyword: Growth simulation

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Prediction of Crack Growth in 2124-7851 Al-Alloy Under Flight-Simulation Loading (비행하중하에서 2124-T851 알루미늄합금의 피로균열진전 예측)

  • Sim, Dong-Seok;Hwang, Don-Yeong;Kim, Jeong-Gyu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.8
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    • pp.1487-1494
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    • 2002
  • In this study, to propose the prediction method of the crack growth under flight-simulation loading, crack growth tests are conducted on 2124-7851 aluminum alloy specimens. The prediction of crack growth under flight-simulation loading is performed by the stochastic crack growth model which was developed in previous study. First of all, to reduce the complex load history into a number of constant amplitude events, rainflow counting is applied to the flight-simulation loading wave. The crack growth, then, is predicted by the stochastic crack growth model that can describe the load interaction effect as well as the variability in crack growth process. The material constants required in this model are obtained from crack growth tests under constant amplitude loading and single tensile overload. The curves predicted by the proposed model well describe the crack growth behavior under flight-simulation loading and agree with experimental data. In addition, this model well predicts the variability of fatigue lives.

The Effect of Low-amplitude Cycles in Flight-simulation Loading (비행하중에서 피로균열진전에 미치는 미소하중의 영향)

  • Shim, Dong-Suk;Kim, Jung-Kyu
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1045-1050
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    • 2003
  • In this study, to investigate the effects of omitting low-amplitude cycles from a flight-simulation loading, crack growth tests are conducted on 2124-T851 aluminum alloy specimens. Three test spectra are generated by omitting small load ranges as counted by the rain-flow count method. The crack growth test results are compared with the data obtained from the flight-simulation loading. The experimental results show that omission of the load ranges below 5% of the maximum load does not significantly affect crack growth behavior, because these are below the initial stress intensity factor range. However, in the case of omitting the load ranges below 15% of the maximum load, crack growth rates decrease, and therefore crack growth curve deviates from the crack growth data under the flight-simulation loading. To optimize the load range that can be omitted, crack growth curves are simulated by the stochastic crack growth model. The prediction shows that the omission level can be extended to 8% of the maximum load and test time can be reduced by 59%.

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Fatigue Life Prediction of $SIC_w$/Al Composites by Using the Monte-Carlo Simulation (몬테카르로 시뮬레이션에 의한 $SIC_w$/Al 복합재료의 피로수명에측)

  • Ahn, Jeong-Ju;Kwon, Jae-Do;Kim, Sang-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.5
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    • pp.1552-1561
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    • 1996
  • It requires uch time and cost to obtain the fatigue crack growth life and fatigue crack growth path morphlogy from the fatigue crack growth tests. In this study, the Monte-Carlo simulation program was developed to predict the fatigue crack growth lofe and fatigue crack growth path morphology of metal matrix composites. Fatigue crack growth lives of 5%, 10%, 15%, 20%, 25% and 30% $SiC_w$/Al composites were predicted by usign the Monte-Carlo Simulation. And the fatigue crack growth lives of 25% $SiC_w$/Al and Almatrix from Monte-carlo simulation were compared with fatigue life from experiments in order to verify the accuracy of Monte-Carlo Simulation program.

Effect of Specimen Thickness by Simulation of Probabilistic Fatigue Crack Growth

  • Kim, Seon-Jin
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2001.10a
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    • pp.232-237
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    • 2001
  • The evaluation of specimen thickness effect of fatigue crack growth life by the simulation of probabilistic fatigue crack growth is presented. In this paper, the material resistance to fatigue crack growth is treated as a spatial stochastic process, which varies randomly on the crack surface. Using the previous experimental data, the non-Gaussian(eventually Weibull, in this report) random fields simulation method is applied. This method is useful to estimate the probability distribution of fatigue crack growth life and the variability due to specimen thickness by simulating material resistance to fatigue crack growth along a crack path.

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The Effect on Fatigue Crack Growth due to Omitting Low-amplitude Loads from Variable Amplitude Loading (변동하중에서 미소하중의 제거가 균열진전에 미치는 영향)

  • Shim, D.S.;Lee, S.H.;Kim, J.K.
    • Journal of Power System Engineering
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    • v.8 no.4
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    • pp.11-16
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    • 2004
  • In this study, to investigate the effects of omitting low-amplitude cycles from a flight-simulation loading, crack growth tests were conducted on 2124-T851 aluminum alloy specimens. Three test spectra were generated by omitting small load ranges as counted by the rain-flow count method. The crack growth test results were compared with the data obtained from the flight-simulation loading. The experimental results show that the ranges equal to or smaller than 5% of the maximum load do not contribute to crack growth behavior because these are below the initial stress intensity factor range. Omitting these from the flight-simulation loading, test time can be reduced by 54%. However, in the case of omitting the load ranges below 15% of the maximum load, crack growth rates decreased, and crack growth curve deviated from the crack growth data under the flight-simulation loading because loading cycles above fatigue fracture toughness were omitted.

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Prediction of Old-Growth Development in Second-Growth Hardwood Forests using Computer Simulation (Computer Simulation을 이용(利用)한 이차활엽수림(二次闊葉樹林)의 노숙림(老熟林) 발달예측(發達豫測))

  • Choi, Jung-Kee
    • Journal of Korean Society of Forest Science
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    • v.89 no.4
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    • pp.502-512
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    • 2000
  • Old-growth development for two different second-growth northern hardwood stands in the North America was evaluated with a computer simulation. The two sites compared were a representative 77 year old even-aged stand (Phelps) with heavy dominance by pole size classes, and an older uneven-aged stand with some existing old-growth structural features (Wildcat Creek). Each stand was evaluated in its natural progress toward old-growth structural conditions with stand structure, size distribution of live and dead trees, percent stand area in canopy gaps, and visual canopy profile and overhead view. The Phelps stand reached the minimum structural threshold for the old-growth stage after 74 years. Only 13 years was required for Wildcat Creek stand to reach the old-growth threshold. During the 45 years of simulation, the diameter distributions of both stands became broader and flatter. DBH distribution of dead trees had a general descending trend over the simulation in each stand. Gaps at Phelps were typically small after 45 years. Gap area at Wildcat Creek was somewhat more constant over the 45 years of simulation but a big gap was formed because of the death of several adjacent large trees.

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3D Analysis of Crack Growth in Metal Using Tension Tests and XFEM (인장 실험과 XFEM을 이용한 금속 균열 성장의 3 차원적 분석)

  • Lee, Sunghyun;Jeon, Insu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.4
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    • pp.409-417
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    • 2014
  • To prevent the occurrence of fractures in metal structures, it is very important to evaluate the 3D crack growth process in those structures and any related parts. In this study, tension tests and two simulations, namely, Simulation-I and Simulation-II, were performed using XFEM to evaluate crack growth in three dimensions. In the tension test, Mode I crack growth was observed for a notched metal specimen. In Simulation-I, a 3D reconstructed model of the specimen was created using CT images of the specimen. Using this model, an FE model was constructed, and crack growth was simulated using XFEM. In Simulation-II, an ideal notch FE model of the same geometric size as the actual specimen was created and then used for simulation. Obtained crack growth simulation results were then compared. Crack growth in the metal specimen was evaluated in three dimensions. It was shown that modeling the real shape of a structure with a crack may be essential for accurately evaluating 3D crack growth.

Fatigue Crack Growth, Coalescence Behavior and Its Simulation on Multi-Surface Cracks (복수 표면피로균열의 성장합체거동과 시뮬레이션에 관한 연구)

  • 서창민;황남성;박명규
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.3
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    • pp.716-728
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    • 1994
  • In this paper, fatigue tests were carried out to study the behavior of growth and coalescence of multi-surface cracks which were initiated at the semi-circular surface notches, and a simulation program was developed to predict their growth and coalescence behavior. By comparing the experimental result with those of the simulation based on SPC(surface point connection), ASME and BSI(British Standards Institution) conditions, we tried to enhance the reliance and integrity of structures. This shows that the simulation result has utility for fatigue life prediction.

Development of Calculating System of Solids Level to Harvest High Solids Potato (Solanum tuberosum L.)

  • Jung, Jae-Youn;Suh, Sang-Gon
    • Horticultural Science & Technology
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    • v.31 no.1
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    • pp.103-109
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    • 2013
  • Estimating the high tuber solids needs a simulation system on potato growth, and its development should be obtained by using agricultural elements which analyze the relationship between crop growth and agricultural factors. An accurate simulation to predict solids level against climatic change employs a calculation of in vivo energy consumption and bias for growth and induction shape in a slight environmental adaptation. So, to calculate in vivo energy consumption, this study took a concept of estimate of the amount of basal metabolism in each tuber. In the validation experiments, the results of measuring solid accumulation of potatoes harvested at dates suggested by simulation agreed with the actual measured values in each regional field during the growth period of years from 2006 till 2010. The mean values of tuber solids level and inter-annual level variation in validation experiments were predicted well by the simulation model. And also, the results of validation experiments represent that concentration of tuber solids were due mainly to the duration of sunshine, above 190 hours per a month, and the cumulative amount of radiation, above 2,200 $MJ{\cdot}m^{-2}$, of the effective growth period.

Computer Simulation of Recrystallization and Grain Growth during Hot Forging Process of Waspaloy (Waspaloy의 열간 단조 공정중 재결정 거동과 결정립 성장에 대한 유한요소해석)

  • Kang, G.P.;Lee, K.H.;Lee, S.U.
    • Transactions of Materials Processing
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    • v.17 no.2
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    • pp.113-116
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    • 2008
  • Computer simulation of microstructure evolution during hot forging process is of great interest in recent years. Recrystallization model and grain growth model which use a phenomenological approach were summarized. The upsetting and cogging processes of waspaloy were simulated using $DEFORM^{TM}$ and the change in grain size were investigated in each deformation procedure.