• Title/Summary/Keyword: Groove Joint

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The mechanical properties of welded joint in high strength hot rolled steel for heavy machinary (중장비용 고강도 열연강재의 용접부 특성)

  • Jeong, H.C.;Lee, J.S.;Lee, J.W.
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.63-63
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    • 2009
  • 최근 연비 향상 및 배기가스 저감을 위한 친환경 경량 굴삭기에 대한 연구가 활발히 진행되고 있다. 이러한 시도는 굴삭기의 소재의 강도를 490MPa급에서 700MPa급으로 고강도화를 통하여 작업장치의 경량화를 도모하고 있다. 본 연구에서는 중장비용 고강도 열연강재로 재발중인 ATOS70강재의 기본 용접성 및 GMAW 용접부 특성을 검토하였다. 사용한 시험재는 현장시험재인 14~16mmt두께의 ATOS70강재를 사용하였고, 용접경화성 및 저온균열감수성을 평가하였다. 또한 GMAW 용접을 실시하여 용접부의 이음부 특성을 검토하였다. 14mmt 두께의 ATOS70강재의 탄소당량은 약 0.44수준이고, 모재 인장강도는 약 760MPa급 수준을 보였다. 한편 최고경도시험에 의한 용접부 최도경도는 약 300Hv 수준을 보였으며, 경사 y-groove구속시험에 의한 14mmt두께의 한계예열온도는 상온이었다. 한편 GMAW 용접부 인장시험결과 740MPa급 이상의 인장강도를 확보하였고, $-5^{\circ}C$ 용접부 Charpy 충격시험결과 48J 이상의 충격인성을 나타내었다.

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Hybrid Welding Process for Sheet Metal and Narrow Gap Fill Pass (하이브리드 용접방식을 이용한 박판 및 후판용접공정)

  • Choi, Hae-Woon;Shin, Hyun-Myung;Im, Moon-Hyuk
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.11
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    • pp.978-983
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    • 2008
  • An application of innovative laser+GMA hybrid welding process is presented for reducing bead humping defects in high speed welding and increasing side wall fusion in narrow groove welding without torch or wire oscillation. In this hybrid process, the laser heat input is applied adjacent to the weld pool at a relatively low power density to produce a wider, flatter weld bead. In bead on plate in sheet metal gauges, the hybrid process was able to produce hump-free welds from 70ipm (${\sim}1780mm/min$) to over 150ipm (${\sim}3810mm/min$) of the travel speed compared to the un-assisted GMAW process. A square-butt joint in 15mm A572 Gr50 steel welds was investigated. A square butt joint with a gap of 3.2mm was filled with 6 passes. Liquid Nitrogen calorimetry and innovative $CO_2$ laser reflective optics were also developed to demonstrate the concept of hybrid welding.

A Study on the Seismic Protection Performance of Press Fittings for Light Gauge Stainless Steel Pipes (일반배관용 스테인리스강관에 대한 프레스식 관이음쇠의 내진성능에 관한 연구)

  • Baek, Yeal-Sun;Nam, Jun-Seok
    • Fire Science and Engineering
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    • v.31 no.4
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    • pp.65-70
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    • 2017
  • The seismic performance of press fittings is studied, which is one of the weldless joints of stainless steel pipe used in the water piping of recent fire protection system. The piping of this study was constructed based on the piping connection reference of NFPA 13. The permissible displacement of the piping was set as the allowed amount which is given in the Building Structure Standard, and the measurements were repeated 10 times. The Von-mises stress of the piping was 2.48 and 1.25 times of the allowed amount of stress, which was less than the standard, noted three times on the NPPs Allowable Stress for Level D service loading. Therefore, the press fittings shows enough seismic performance.

Finite Element Analysis for Fastening Process of Snap Ring (스냅링 체결 공정 해석)

  • Ryu, Il-Hun;Lim, Young-Hun
    • Transactions of the Korean Society of Automotive Engineers
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    • v.17 no.2
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    • pp.187-192
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    • 2009
  • A snap ring is a kind of metal spring with open ends which can be installed into a groove to prevent lateral movement. In this study a nonlinear finite element analysis model is developed to simulate the fastening process of a snap ring connecting the constant velocity joint and the transmission. Insert load, disengage load and breakage are three important issues. They are analyzed using the developed model. The load histories of simulations are similar to those of tests and the differences of maximum load are around 10%. Bending of the entire ring and unfolding of the end section are major contributors of the fastening load. The load variations caused by the angular position of spline tooth are about 50%. Breakage is highly sensitive to the position of a snap ring.

용접판 구조물의 Feature 기반 모델링

  • 김동원;양성모;최진섭
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.04b
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    • pp.267-271
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    • 1993
  • Developed in this paper is a feature based modeling of welded plate construction(WPC) which is composed of flat or bended plates represented as reference plane with a constant thickness. First, the necessity and the characteristics of the feature based modeling of WPC as compared with the assemblies of mechanical parts are investigated. Second, feature library for the assemblied of WPC is shown which contains several types of features like joint feature, groove feature, materialfeature and precision feature. Third, the assembly procedures are presented whichmainly consist of both the assembly transformation and the correct assembly checking. Fourth, weld lines generated in the assembled WPC are defined so that those can be used in the process planning or the manufacturing stage. Finally, A prototype system isdeveloped by using a geometric modeling software Pro/Engineer, a graphic software GL(Graphic Library), and C language on a CAD workstation IRIS.

ADVANCED ARGON-ARC WELDING PROCESSES OF AIRCRAFT STRUCTURES FROM HIGH STRENGTH STEELS AND HIGHT ALLOYS

  • Chtrikman, M.
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.101-106
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    • 2002
  • Requirements to fabrication processes for arc welding of highly loaded thick-walled joint and problems of research and development in term s of the tendency for the modern aircraft structure development are outlined. A justified, choice of the development line of the new promising welding processes for solution of these problems is presented. A complex of new welding processes and technologies for making highly reliable joints with different thickness (up to 120 mm and more) and length of weld (up to 0.1 m; 0.1-0.5 m and more than 0.5 m) has bee developed. It is shown that the possibility to control the heat flow distribution over the groove surface of the welded joints provides for improved reliability. The new welding processes are equipment are effectively used in serial production of the Mykoyan md Sukhoi supersonic aircrafts as well as in AN-124 Ruslan and AN-225 Mriya wide body aircrafts.

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Operative Treatment of Chronic Recurrent Dislocation of Peroneal Tendon -Report of one case- (만성 재발성 비골건 탈구의 수술적 치료 -1례 보고-)

  • Choi, Ho-Rim;Yoo, Hyun-Jong;Lim, Young-Taeg;Lee, Sang-Seon;Chon, Jae-Gyun
    • Journal of Korean Foot and Ankle Society
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    • v.3 no.1
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    • pp.62-65
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    • 1999
  • Traumatic dislocation of the peroneal tendon is a rare injury. It should be distinguished from other conditions that can cause pain and disability of lateral aspect of the ankle joint. We experienced a case of chronic recurrent dislocation of the peroneal tendon, which was treated by deepening of the peroneal groove of the lateral malleolus and reattachment of the superior peroneal retinaculum. The clinical result was satisfactory.

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A study on grinding and process design of Constant Velocity (등속조인트의 공정설계 및 연삭에 관한 연구)

  • Kim, Woo-Kang;Ko, Jun-Bin;Byun, Dong Hae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.4
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    • pp.8-13
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    • 2010
  • The constant velocity internal grinding is a popular process for studying axle machine design and process in automobile industry. In this study, The program which gives the data of wheel size and truing diameter of ball groove is developed. As a result I obtained the data of grinding conditions makes good surface roughness get a grinding conditions. The grinding characteristics and conditions of constant velocity joint were investigated with respect to grinding feed, cutting depth, grinding time. At machine failure, the results were suddenly increased and the detailed surfaces were extremely obtained. Grinding condition was big more affected by grinding depth, grinding speed and grinding time.

A Feature Based Modeling System for the Design of Welded Plate Construction (용접판 구조물의 설계를 위한 Feature 기반 모델링 시스템)

  • Kim, Dong-Won;Yang, Sung-Mo;Choi, Jin-Seob
    • Journal of the Korean Society for Precision Engineering
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    • v.10 no.4
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    • pp.30-41
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    • 1993
  • Developed in this paper is a feature based modeling system for the design of welded plat construction(WPC) which is composed of flat or bended plates represented as reference plane with a constant thickness. First, the necessity and the characteristics of the modeing system for WPC as compared with the assembly of mechanical parts are investigated. Secondly, feature library for the assembly of WPC is shown which contains several types of features like joint feature, groove feature, material feature, and precision feature. Thirdly, the assembly procedures are presented which mainly consist of both the assembly transformation and the correct assembly checking. Fourthly, weld lines of the assembled WPC are defined so that those can be used in the process planning or the manufacturing stage. Finally, a prototype by a geometric modeling software Pro/Engineer, a graphic software GL(Graphic Library), and C language on a CAD workstation IRIS.

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Cyclic response and design procedure of a weak-axis cover-plate moment connection

  • Lu, Linfeng;Xu, Yinglu;Zheng, Huixiao;Lim, James B.P.
    • Steel and Composite Structures
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    • v.26 no.3
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    • pp.329-345
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    • 2018
  • This paper systematically investigated the mechanical performance of the weak-axis cover-plate connection, including a beam end monotonic loading test and a column top cyclic loading test, and a series of parametric studies for exterior and interior joints under cyclic loading using a nonlinear finite element analysis program ABAQUS, focusing on the influences of the shape of top cover-plate, the length and thickness of the cover-plate, the thickness of the skin plate, and the steel material grade. Results showed that the strains at both edges of the beam flange were greater than the middle's, thus it is necessary to take some technical methods to ensure the construction quality of the beam flange groove weld. The plastic rotation of the exterior joint can satisfy the requirement of FEMA-267 (1995) of 0.03 rad, while only one side connection of interior joint satisfied ANSI/AISC 341-10 under the column top cyclic loading. Changing the shape or the thickness or the length of the cover-plate did not significantly affect the mechanical behaviors of frame joints no matter in exterior joints or interior joints. The length and thickness of the cover-plate recommended by FEMA 267 (1995) is also suitable to the weak-axis cover-plate joint. The minimum skin plate thickness and a design procedure for the weak-axis cover-plate connections were proposed finally.