• 한국강구조학회 논문집
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• 제26권5호
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• pp.407-418
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• 2014

본 연구에서는 HSA800 후판 강재에 적합한 용접재를 선정하고자 휨-인장실험을 수행하였다. 본 연구 수행 당시 HSA800 강재에 적용가능한 용접재로 GMAW 용접재(외국산)와 FCAW 용접재(국내산) 두 가지가 추천되어 이들을 사용하였다. 선행연구인 표준인장실험 결과를 바탕으로 맞댐용접상세와 루트간격을 주요 실험변수로하여 실물크기의 보 실험을 통해 용접부의 성능을 평가하였다. 강도 측면에서 모멘트 및 플랜지 축력 전달에 대한 조건은 두 용접재 모두 만족하였으나 연성능력 측면에서 GMAW 용접재보다는 FCAW 용접재가 일관되고 우수한 거동을 보임이 실험적으로 확인되었다. 특히 GMAW 용접재는 용접효율과 작업성의 문제로 현장에서의 상향용접이 어려운 것으로 파악되었다. 같은 완전용입용접이라도 Single bevel보다는 V-groove가 안정적인 구조거동을 보이는 것으로 나타났다. 표준인장실험결과와 휨-인장실험결과를 토대로 HSA800 후판재의 용접상세 및 용접재를 제시하였다.

• 대한치과보철학회지
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• 제47권1호
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• pp.29-38
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• 2009

연구목적: 본 연구에서는 주조연결부의 하중 전달기전과 함께 연결강도를 증진시킬 수 있는 기계적 유지구 설계 방법을 주조연결한 3-unit 고정성 국소의치의 삼차원 유한요소 모형으로 응력분포를 비교 관찰하여 알아보고자 하였다. 연구 재료 및 방법: 10개의 유한요소 모형을 형성하였다. (모형 A: 1개의 유지구, 모형 B: 2개의 유지구, 모형 C: 3개의 유지구, 모형 D: 4개의 유지구, 모형 E: 1개의 수평구와 2개의 수직구, 모형 F: 2개의 수평구와 1개의 수직구, 모형 G: 크기가 증가된 1개의 유지구, 모형 H: 크기가 증가된 2개의 유지구, 모형 I: 높이가 증가된 1개의 유지구, 모형 J: 기저부 너비가 증가된 1개의 유지구). 하악 제 1대구치에서 이차 주조체 양측의 근심와와 원심와에 수직하중을 가하였다. 결과: 일차 주조체와 이차 주조체 간의 유지력과 유지구 형성 후에 남아 있는 일차 주조체 연결부의 두께가 주조연결부의 강도에 영향을 주는 주요소였다. 유 지구의 개수나 크기 증가에 따른 유지력 증가는 응력을 분산시키는 효과를 나타냈으나 경우에 따라서는 상대적으로 일차 주조체의 연결부 두께를 감소시켜 응력 값이 증가하는 결과를 초래하였으며, 주조연결부의 기계적 실패는 이차 주조체보다는 일차 주조체에서 일어날 가능성이 높았다. 결론: 주조연결을 위한 유지구 형성 시에는 일차 주조체 연결부의 잔존 금속 두께를 고려하여 유지구의 개수를 제한하고, 이와 함께 일차 주조체와 이차 주조체간의 유지력을 최대화하기 위하여 유지구의 기저면보다는 깊이를 증가시키는 유지구 설계가 바람직한 방법으로 생각된다.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2005년도 창립60주년 기념 추계 학술대회
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• pp.230.1-230.1
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• 2005

• 한국기계가공학회지
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• 제11권1호
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• pp.88-94
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• 2012

An axle drive shaft with double joint shaft, cross kit and yoke has an important role by transferring power and changing steering angle between axle and wheel in power train system. It has been used widely in the heavy machinery requiring a high reliability in the power train system. At fatigue failures of the axle drive shaft with the long span, a relatively high stress concentration at a snap ring groove on the drive shaft brings to significant fatigue damages under repeated loading condition. As Peterson's suggestions on this study, a relief groove in the vicinity of the snap ring groove is applied by decreasing the stress concentration and improving the fatigue life of axle drive shaft. By using FEM analysis, the decreasing effect of the stress concentration and extended fatigue life are due to the change of design parameters related with size and location of the relief groove. The relief groove with the design parameters such as d/b=2.0 and r/h=1.2 enables to decrease the stress concentration of 22.3% and increase the fatigue life more than 3 times by comparing with no relief groove application.

• Journal of Welding and Joining
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• 제8권2호
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• pp.58-69
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• 1990

In conventional arc welding, position error of the weld torch with respect to the weld seam and variation of groove dimension are induced by inaccurate fitup and fixturing. In this study, a vision system has been developed to recognize and compensate the position error and dimensional inaccuracy. The system uses a structured laser light illuminated on the weld groove and perceived by a C.C.D camera. A new algorithm to detect the edge of the reflected laser light is introduced for real time processing. The developed system was applied to arbitarary weld paths with various types of joint in arc welding process. The experimental results show that the proposed system can detect the weld groove parameters within good accuracy and yield good tracking performance.

• 대한조선학회 특별논문집
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• 대한조선학회 2007년도 특별논문집
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• pp.135-141
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• 2007

CSR(Common Structure Rules) enter into force on $1^{st}$ April 2006. Generally for double hull tankers of less than 150m in length, the Rules of the individual Classification Society are to be applied. Where high tensile stresses act through an intermediate plate, increased fillet welds or penetration welds are to be used longitudinal/transverse bulkhead primary support member end connections to the double bottom. If workers have begun to make used of established procedures between corrugated BHD and lower stool joint, first to welding on groove of face and then it has to gouging to blow on groove of root. So amount of man-hour increased, productivity secreased.

• Journal of Welding and Joining
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• 제34권1호
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• pp.68-74
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• 2016

Adoption of narrow gap welding shall be increased for the butt joint of thick plate, because the deformation and welding cost is reduced by decrease of cross-sectional area. However, sometimes narrow gap causes defects such as lack of fusion since it has small groove angle and narrow groove width. Therefore, GMAW, GTAW and SAW process shall be adopted to narrow gap welding with small bead hight and low deposition rate. In this study, Super-TIG welding using C-type strip was applied to semi-narrow gap butt joint in order to increase the welding productivity. High deposition rate 10kg/hr was obtained by high current 600A without undercut, humping bead and other welding defects. Measuring the mean and standard deviation of the melting depth to evaluate the developed processes, the fusion line type was determined by measuring the difference between maximum and minium melting depth. Furthermore, a model on arch fusion line and linear fusion line was suggested in order to prevent LF on groove wall in narrow gap butt welding.

• Journal of Welding and Joining
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• 제23권4호
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• pp.73-80
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• 2005

Arc blow being occurred by Electro-Magnetic force(EMF) during the electric arc welding prevents the formation of a sound weldment. In this study, the effects of arc position, groove size, tack weld and base plate on the EMF in a butt-joint welding of mild steel plate are analyzed by a computer simulation based on the finite element method. The EMF can be numerically identified to be caused by a difference of the magnetic flux-density between ahead of and behind the arc in case that the workpiece locates asymmetrically around the uc. When there exists an air gap of groove ahead of the arc in the welding direction, the similar magnetic force has been producted regardless of the arc position and the gap size. The tack weld alleviates the magnetic force to about one fourth at the finish end of the workpiece. The magnetic force can be also significantly reduced with the base plate to about one fifth at the start end of the workpiece containing a tack weld.

• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 2008년도 춘계학술발표대회 개요집
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• pp.35-35
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• 2008

• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 2010년도 춘계학술발표대회 초록집
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• pp.53-53
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• 2010

The purpose of this paper is to propose a mathematical model of welding current for the P-GMAW by modifying the well known GMAW model. Welding power circuit is simply modeled as a RL electric circuit and solved as an ODE equation. The welding current depends on the joint shape, molten pool and welding parameters. To compare the molten pool effect to the welding current, CFD numerical simulation technique was adopted. Welding experiment is also conducted with the same welding parameters as used in numerical simulations to verify the proposed welding current model. The current model which is considered molten pool shape, is more fit to experiment result.