• Title/Summary/Keyword: Grinding technique

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Texture Feature Analysis of Machined Surface Image Using Intensity Gradient (광 강도변화를 이용한 가공면 영상의 텍스쳐 특징분석)

  • 사승윤
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.6
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    • pp.49-56
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    • 1998
  • Super precision working technique and machine tool have been continually developed thanks to advanced electronic field. To obtain good result. it is necessary to investigate surface in grinding with $mu extrm{m}$ level. There were quite many researches to satisfy these demands by using non-contact methods through the computer vision. In this study, the texture of working surface was analyzed. co-occurrence matrices was obtained from the surface roughness. Texture parameter was obtained using position operator composed of $ heta$, d according to variation of angle direction and distance. As a result, it was found that surface texture was more affected by direction($\theta$) than distance(d).

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Design of High Precision Spindle System for Ferrule Grinding Machine (페룰 가공용 고정밀 주축시스템 설계)

  • 편영식;박정현;이건범;요꼬이요시유끼;여진욱
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.15-19
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    • 2002
  • With the rapid development of industrial technologies, the demand for high precision products has been increasing drastically. For this reason, the need for developing of high performance machine tool, which can ensure high precision, is desired in the industrial fields. Technologies on the spindle system manufacture, guideway manufacture, error compensation, design of bed structure, protection against vibrations, and system integration are core technology for developing of high precision machine tools. Especially, among these, design of spindle system, which is leading precision and manufacturing technique. is one of the most important technologies. A high speed and high precision spindle system, which will be used for final machining of ferrule, is designed considering the effect caused by thermal, cutting torque, cutting farce, and work-piece materials. The detail process of analysis is presented.

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A Study on Machining of Aspherical Surface using a cone. (원추형상을 이용한 비구면 형상가공에 관한 연구)

  • 이상민;박철우;이종항
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.1348-1352
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    • 2004
  • An aspherical lens in information technology has been increased in order to enhance the optical performances. There are two kinds of approaches to machine the aspherica surface is generally conducted by the diamond turning machine, precision grinding machine, and polishing machine. This technique, however, has a problem which needs an expensive and high precision machine in order to increase the surface roughness and the machining accuracy. In this paper, a machine, which is able to machine the aspherical surface, was developed to decrease the cost. Also, the machining of the aspherical surface using a cone was carried out experimentally in order to compare the experiment with the simulation. The results showed that the machining experiments of the aspherical surface by using the titled cone were in accordance with the simulation.

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A Study on the Characteristics of Electrode Fabrication for Micro Hole-making (미세 구멍가공을 위한 전극성형 가공특성에 관한 연구)

  • Lee, Ju-Kyoung;Lee, Jong-Hang;Park, Cheol-Woo;Cho, Woong-Sick
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.11
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    • pp.1053-1058
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    • 2007
  • Micro-EDM technology (or the manufacture of miniature parts is used to make a micro hole. Two electrode shaping methods, mechanical electrode grinding and WEDG technique, have been studied. In this study, an electrode shaping method by using previously machined hole is introduced in order to obtain an optimal hole-making condition. Key factors such as applied voltage, capacitance, feedrate, and hole-dimension have an influence on the fabricating error of electrode shaping, which are taper ratio of a hole, electrode form accuracy, and electrode surface. Therefore, we try to investigate the optimal fabricating of electrode shaping from various experiments. Results from experiments, it was able to minimize the electrode fabricating error as voltage increases, and also applied feedrate and capacitance decreases.

Classification of the Length of Ceramic Fibers by Settling Process (중력침강에 의한 세라믹 섬유의 길이분류)

  • 김제균;최광훈;오승진;정윤중;강대갑;이재춘
    • Journal of the Korean Ceramic Society
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    • v.31 no.2
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    • pp.161-170
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    • 1994
  • For the preparation of short ceramic fibers of which average length might be in accordance with the opening size of sieve, e.g., 150${\mu}{\textrm}{m}$ or 300${\mu}{\textrm}{m}$, bulk fibers were grounded on sieve screen by applying both compressing and shearing force, and passed through the sieve screen. The grounded fibers were subjected to gravitational settling processes. The classified fibers were observed by scanning electron microscopy and the length of each fiber was measured to correlate the average length with the opening size of the sieve used for grinding bulk fibers. Theoretical analysis show that a free settling technique is ineffective for the classification of fibers by length compared with that of particles. The average lengths of classified fibers estimated by scanning electron microscopy were in good agreement with those obtained by relative packing volume of the fibers. Accordingly, it is confirmed that average fiber lengths can be determined from bulk volume data without photographing, counting and averaging results for hundreds of fibers.

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Texture Analysis of Machined Surface Using Intensity Gradient (광 강도변화를 이용한 가공면의 텍스쳐 해석)

  • 사승윤
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.03a
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    • pp.316-322
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    • 1998
  • Super precision working technique and machine tool have been developing continually thanks to advanced electronic field. To obtain good result. it is necessary to investigate surface state in grinding with ${\mu}{\textrm}{m}$ level. There were so many researches to satisfy these demands using non-contact methods through the computer vision. In this study, the texture of working surface was analyzed. cooccurrence matrice was obtained from the surface roughness. Texture parameter was obtained by means of position operator compose of $\theta$. d according to variation of angle direction and distance. As a result, it was found that surface texture was more effected by direction ($\theta$) then distance(d).

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Laser Hardening of Piston Ring Groove (피스톤 링그루브의 레이저 열처리)

  • Song, Y.K.;Suh, S.
    • Journal of the Korean Society for Heat Treatment
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    • v.10 no.3
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    • pp.165-171
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    • 1997
  • Laser hardening for the piston ring groove of ductile cast iron was tried. Mechanical and microstructural investigation for the hardened area indicated that the laser heating technique could replace conventional induction hardening process completely and further showed that post grinding process would be eliminated by minimizing bulging of heat treated area. In laser hardening, the volume increase caused by martensitic phase transformation proved to be less than $10{\mu}m$, which insures no post machining on the hardened surface. As expected, the depth of hardening was inversely proportional to the beam scanning velocity and the highest surface hardness was obtained at the beam velocity of 0.75m/min. Heat treatment using phosphate coating demonstrated quite comparable result to the case of graphite suscepter.

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Effects of Non-Woven Tissue on the Mechanical Behavior of Angle-Ply Laminates (부직포가 예각 적층판의 기계적 거동에 미치는 효과)

  • 정성균
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.6
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    • pp.109-115
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    • 2001
  • This paper investigates the mechanical characteristics of angle-ply laminates with non-woven carbon tissue. The lami- nates were made by inserting non-woven carbon tissue at the interface. Specimens were rounded near the tabs by grinding and polishing to reduce the stress concentration. Cyclic loads were applied to the specimens and the stress and fatigue life curves were obtained. The matrix crack density was also evaluated to check the effects of non-woven carbon tissue on the fracture resistance of composite laminates. C-Sean technique was used to evaluate the delamination, and SEM was used to understand the fracture mechanisms of the laminates. Experimental results show that the fatigue strength and life of composite laminates were increased by inserting non- woven carbon tissues. The results also show that the matrix crack density and delamination area were reduced by inserting non-woven carbon tissues.

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Surface Renewable Hydrogen Ion-Selective Polymeric Composite Electrode Containing Iridium Oxide

  • Quan, Hongmei;Kim, Won;Chung, Koo-Chun;Park, Jong-Man
    • Bulletin of the Korean Chemical Society
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    • v.26 no.10
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    • pp.1565-1568
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    • 2005
  • A surface renewable pH electrode was prepared by utilizing composite electrode technique. Iridium oxide micro-fine particles was prepared by hydrolysis of $(NH_4)_2IrCl_6$ at elevated temperature. The iridium oxide particles were mixed with well-dispersed carbon black and then filtered. The mixture was suspended in DMF containing PVC as a binder. The mixture was precipitated rapidly by adding large amount of water. The precipitate was ground and pressure-molded to iridium oxide composite electrode material. The electrode showed linear response between pH 1-13 with 50 to 60 mV/pH slope. The electrode maintained the pH response without appreciable slope drift for 170 days if stored in deionized water. The electrode surface can be renewed reproducibly by simple grinding process whenever contaminated or deactivated.

Effects of the Addition of $La_2O_3$ on Mechanical Properties and Machinability of $Si_3N_4$ Ball

  • Sang Yang Lee;Sung Ho Kim;Soo Wohn Lee
    • The Korean Journal of Ceramics
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    • v.6 no.4
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    • pp.364-369
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    • 2000
  • Silicon nitride with adding La$_2$O$_3$ was sintered by gas pressure sintering (GPS) technique at $1950^{\circ}C$, in $N_2$ gas at 3 MPa, for 2h. Mechanical properties such as hardness, flexural strength, and fracture toughness were determined as a function of the GPS holding time and the contents of La$_2$O$_3$ in silicon nitride. Also machinability of silicon nitride ball with various GPS holding time and amount of La$_2$O$_3$ was evaluated by magnetic fluid grinding (MFG) method. In this study it was found that machinability was influenced significantly with La$_2$O$_3$ contents. However, the different GPS holding time did not affect the machinability very much.

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