• Title/Summary/Keyword: Grinding rate

Search Result 244, Processing Time 0.035 seconds

Off-line Multicritera Optimization of Creep Feed Ceramic Grinding Process

  • Chen Ming-Kuen
    • Proceedings of the Korean Society for Quality Management Conference
    • /
    • 1998.11a
    • /
    • pp.680-695
    • /
    • 1998
  • The objective of this study is to optimize the responses of the creep feed ceramic grinding process simultaneously by an off-1ine multicriteria optimization methodology. The responses considered as objectives are material removal rate, flexural strength, normal grinding force, workpiece surface roughness and grinder power. Alumina material was ground by the creep feed grinding mode using superabrasive grinding wheels. The process variables optimized for the above objectives include grinding wheel specification, such as bond type, mesh size, and grit concentration, and grinding process parameters, such as depth of cut and feed rate. A weighting method transforms the multi-objective problem into a single-objective programming format and then, by parametric variation of weights, the set of non-dominated optimum solutions are obtained. Finally, the multi-objective optimization methodology was tested by a sensitivity analysis to check the stability of the model.

  • PDF

Effects of the maximum grit depth of cut on grinding characteristics (연삭가공특성에 미치는 연삭입자 최대물림깊이의 영향)

  • 허인호
    • Journal of the Korean Society of Manufacturing Technology Engineers
    • /
    • v.8 no.5
    • /
    • pp.63-69
    • /
    • 1999
  • In tis study the effects of the maximum grit depth of cut on the grinding characteristics were investigated. They are AE signals produced during grinding processes have been studied to find out the appropriate AE parameters for assessing grinding processes. SM45C steel has been ground under the conditions yielding removal rate of workpiece 100, 200,300, and 400m{{{{ {m }^{3 } }}}}/min which was achieved by altering workpiece velocity(v) and apparent depth of cut(Z). According to the experimental result the value of surface roughness increases but grinding power energy rate of AE signal(AErmas2) and specific grinding energy consumed decrease as increasing the maximum grit depth of cut.

  • PDF

Form grinding characteristics of Sr ferrite (Sr 페라이트의 총형연삭특성)

  • 김성청;이재우
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.14 no.3
    • /
    • pp.21-27
    • /
    • 1997
  • This paper aims to clarify the effects of grinding conditions in form grinding of Sr-ferrite with the electro-plated diamond wheel. The main conclusions obtained were as follows. (1) The flexural strength and surface roughness of ferrite became the best at the peripheral wheel speed of 1700 m/min. (2) In the case of the depth of cut larger than 0.4mm, crack layers is induced in the ground surface, and the fracture type of chips exhibits slight ductile mode in the depth of cut smaller than 0.2mm. (3) Whe the depth of cut exceeds 0.6mm, the wheel life becomes extremely severe due to the large chipping and brack- age in the diamond grains. However, at the depth of cut .leq. 0.05mm, the diamond grain shows abrasive wear. (4) The decrease of flexural strength and the increase of surface roughness is in proportion to the increase of the feed rate. (5) Most effective nozzle setting angles with various delivery conditions of the grinding fluid, such as nozzle position .PHI. , flow rate Q, etc., were made clear.

  • PDF

Effects of the maximum grit depth of cut on grinding characteristics (연삭가공특성에 미치는 연삭입자 최대물림깊이의 영향)

  • 김효정;허인호;우성대;이영문
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
    • /
    • 1999.05a
    • /
    • pp.15-20
    • /
    • 1999
  • In this study, the effects of the maximum grit depth of cut on the grinding characteristics were investigated. And AE signals produced during grinding processes have been studied to find out the appropriate AE parameters for assessing grinding processes. S45C steel has been ground under the conditions yielding removal rate of workpiece, 100, 200, 300 and 400rnm$^3$/min which was achived by altering workpiece velocity($\upsilon$) and apparent depth of cut(Z). According to the experimental results, the value of surface roughness increases but grinding power, energy rate of AE signal(AErms$^2$) and specific grinding energy consumed decrease with increase of the maximum grit depth of cut.

  • PDF

Ultra-fine Grinding Mechanism of Pharmaceutical Additive by Stirred Ball Mill - Consideration of particle size distribution on ground nano-particle

  • Park, Woo-Sik;Choi, Hee-Kyu
    • Proceedings of the PSK Conference
    • /
    • 2003.10b
    • /
    • pp.234.2-234.2
    • /
    • 2003
  • Recently, the need for ultra-fine particles, especially nano-sized particles has increased in the fields preparing raw powders such as pharmaceutical additive and high value added products in the Nano-Technology processes. Therefore, the research in ultra-fine grinding is very important, especially, in nanometer grinding. In the previous paper, a series of wet grinding experiments using grinding aids using a stirred ball mill have been performed on grinding rate constant based on grinding kinetics. (omitted)

  • PDF

Optimization of ceramic grinding by Applying Taguchi Method (다구찌 방법을 적용한 세라믹 연삭가공의 최적화)

  • 임홍섭;유봉환;소의열;이근상;사승윤
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2002.10a
    • /
    • pp.155-159
    • /
    • 2002
  • This paper has studied to obtain the grinding characteristics and optimal grinding conditions of ceramics in the grinding with diamond wheel by Taguchi method. Feed rate was most important factor to the surface roughness. In the case of 4{Si_3}{N_4}$ and ${A1_2}{O_3}$, surface roughness value were small at 3m/min of feed rate. In the case of $ZrO_2$. surface roughness value was small at 4m/min of feed rate. Surface roughness have much influenced by major load for the :ii3N4 and $ZrO_2$. On the other hand, ${A1_2}{O_3}$ have more influenced by grain shedding of brittle fracture phenomenon. The major factors affecting the surface roughness and the optimum grinding conditions were obtained with minimum experiment using Taguchi method.

  • PDF

A Study on the Precision of a Machined Surface in Thrust Internal Grinding (스러스트 내면 연삭가공의 가공면 정도에 관한 연구)

  • Choi, Hwan;Seo, Chang-Yeon;Seo, Young-Il;Lee, Choong-Seok
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.15 no.5
    • /
    • pp.73-79
    • /
    • 2016
  • In this paper, the grinding characteristics in thrust internal grinding have been studied using vitreous CBN wheels with a machining center. Grinding experiments have been performed according to grinding conditions such as wheel feed speed, cut depth, workpiece speed, rate of grinding width and number of grinding passes. The machining error, shape of machined surfaces, grinding force, and surface roughness have been investigated though these experiments. Based on the experimental results, the grinding characteristics on the machined surface in the internal thrust grinding are discussed.

A Study on the Grinding Trouble-Shooting Utilizing the Neural Network (Neural Network을 응용한 연삭가공 트러블 인식.처리에 관한 연구)

  • 하만경;김건희;곽재삼;송지복;이재경;김희술
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 1995.04b
    • /
    • pp.113-117
    • /
    • 1995
  • Grinding operations is accomplished by rotating a gfinding wheel with lots of random abrasive at high speed, and its object is generally obtained the fanal workpiece surface of high quality as well as the maximization of workpiece removal rate. But, especiallysince grinding operations is related with a large amount of functional parameter, it is actually difficult to therapy that the grinding trouble occurs during the grinding process. Therefore, we trytodesign grinding trouble-shooting system utilizing the back-propagation model of neural network. The conceptual method is produced byidentifying the four parameters derived from the grinding power, and we are design te to the grinding trouble-shooting system on the basis of their data. In this paper, cognition and therapy method tothe grinding trouble which utilizes neural network based four identified models are suggested, and implementation results of computer simulation with respect to the grinding burn and chatter vibration is presented.

  • PDF

The Grinding Characteristics of 5 kind metals for CBN Wheel (CBN휠에 의한 5종 재료의 연삭 특성 비교)

  • 원종호;김건희;안병민;박순섭;이진오
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2001.04a
    • /
    • pp.925-929
    • /
    • 2001
  • Ultra-abrasives such as diamond and CBN have used to maintain accuracy and form deviation for superalloy etc. This study contains the dry cylindrical grinding of metals with Vitrified-bond CBN wheel and Resinoid-bond CBN wheel. For various conditions of grinding speed, workpiece speed, grinding depth and feed speed of table, the grinding resistance, the surface roughness, and the material removal are measured and discussed.

  • PDF

A study Grinding Characteristic of CBN Wheel (CBN 휠의 연삭특성에 관한 비교연구)

  • 안병민;원종호;김건희
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
    • /
    • 2001.04a
    • /
    • pp.315-320
    • /
    • 2001
  • Ultra-abrasives such as diamond and CBN have used to maintain accuracy and form deviation for superalloy etc. This study contains the dry cylindrical grinding of metals with Vitrified-bond CBN wheel and Resinoid-bond CBN wheel. For various condition of grinding speed, workpiece speed, grinding depth and feed speed of table, the grinding resistance, the surface roughness, and material removal are measured and discussed.

  • PDF