• Title/Summary/Keyword: Grinding of glass

검색결과 110건 처리시간 0.037초

고화소 디지털 카메라 비구면 Glass렌즈 초정밀연삭 특성에 관한 연구 (A Study on Grinding Characteristics of Aspherical Glass Lens core of High-pixel Digital Camera in Diamond Grinding Process)

  • 현동훈;이승준
    • 한국공작기계학회논문집
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    • 제12권2호
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    • pp.31-36
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    • 2003
  • Electronic or measuring instruments equipped with aspherical lens have recently been used since aspherical lens is more effective than spherical one. for the mass production of aspherical lenses, specific molds with precisely machined cores should be prepared. Some researches on the aspherical lens machining have been carried out to date. However, ultra-precise finding of aspherical or mold core has not been fully studied. In this study, the ultra-precise grinding and evaluating system were established to investigate the finding characteristics of aspherical lenses. Unlike conventional grinding process, since a highly-precise lathe were operated in a clean room without vibration the experimental results can be very useful for further studies on ultra-precise grinding process.

Experimental Study in Order to Get the Spherical Particles of Silica Glass by Autogenous Grinding with a Stirred Mill

  • Kotake, Naoya;Toida, Naoyuki;Sato, Yosuke;Kanda, Yoshiteru;Tsubaki, Junichiro;Ishikawa, Tsuyoshi;Nagaoka, Osamu
    • 대한전자공학회:학술대회논문집
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    • 대한전자공학회 2001년도 The 6th International Symposium of East Asian Resources Recycling Technology
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    • pp.84-87
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    • 2001
  • A demand for the aggregates is increasing in the field of civil and architectural industry and so on. In these industries, the particle size and shape of aggregates are important factors and especially spherical or rounded particles are desired. In Japan, waste glass is used as one of the aggregate materials for the pavement or the construction. In this study based on the frictional action of material on each other, an autogenous grinding of silica glass with a stirred mill were carried out in order to eliminate flakelike or squarish particles and get spherical or rounded ones for aggregate materials. The autogenous grinding experiments were conducted by applying loads to the particle layer of silica glass. The particle shape was evaluated by the shape index, N/T and the degree of circularity, Ψ$_{ci}$ . The unfractured particles (20~13mm) were evaluated by N/T and Ψ$_{ci}$ , and the products (finer than 10${\mu}{\textrm}{m}$) by Ψ$_{ci}$ . As a result, N/T of the unfractured particles decreased with an increase of grinding time. Ψ$_{ci}$ of the unfractured particles and the products increased with an increase of grinding time (; progress of grinding), and became almost constant in the long time grinding. These tendencies were not changed by the applied load on the particle layer, but the limit value of Ψ$_{ci}$ at the products were varied with the applied load.plied load.

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Slot Grinding시 전해 인프로세스 드레싱의 영향에 관한 연구 (Effect of Electrolytic In-process Dressing in Slot Grinding)

  • 유정봉;정해도;최헌종
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 추계학술대회 논문집
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    • pp.48-52
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    • 1995
  • Chipping is an unavidable phenomean in the slot grinding process of hard and brittle materials. However,it should be reduced for the improvement of surface integrity in the manufacture of optical and semiconductor components. Electrolytic In-process Dressing (ELID) technique for metal bonded superabrasive grinding wheel has been developed for mirror surface grinding of hard and brittle materials. Electrically dressed wheel surface has sharply exposed abrasives and results in lower grinding force, higher grinding efficiency in grinding. The paper deals with a newly developed method for slot grinding using ELID and was implemented to improve grooved surface quality and decreases chipping size on the edge of the groove. As a result, we accomplished shipping-free grooves and obtained the clear ground sufaces on glass and tungsten carbide.

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미세홈 가공시 전해 인프로세스 드레싱의 영향에 관한 연구 (A Study on the Effect of Electrolytic In-process Dressing in Slot Grinding)

  • 유정봉;이석우;정해도;최헌종
    • 한국정밀공학회지
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    • 제16권1호통권94호
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    • pp.18-25
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    • 1999
  • Chipping is an unavoidable phenomenon in the slot grinding process of hard and brittle materials. However, it should be reduced for the improvement of surface integrity in the manufacture of optical and semiconductor components. Electrolytic In-process Dressing (ELID) technique for metal bonded superabrasive grinding wheel has been developed for mirror surface grinding of hard and brittle materials. Electrically dressed wheel surface has sharply exposed abrasives and results in lower grinding force, higher grinding efficiency in grinding. The paper deals with a newly developed method for slot grinding using ELID and was implemented to improve grooved surface quality and decreases chipping size on the edge of the groove. As a result, we accomplished chipping-free grooves and obtained the clear ground surfaces on glass and WC.

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A Study on Glass Processing System

  • Song, Jai-Chul
    • International journal of advanced smart convergence
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    • 제4권2호
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    • pp.84-93
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    • 2015
  • This study is for the development of Cover Glass Grinding Processing System. This system is developed for manufacturing a mass product system grinding cover glasses with highly precise mechanism, and we improved resulted quality. In the development process, we developed a complete process technology through mechanical design, image processing technology, spindle control, mark identification algorithm etc. With this cover glass grinding development, we could developed process technology, image processing technology, organization mechanisms and control algorithms.

Diamond Wheel용 Cu-Sn 기지의 유리연삭에 미치는 특성에 관한 연구 (A Study on Properties Cu-Sn Matrix Used in Diamond Wheel for Grinding Glass)

  • 최성국;서형석;최정철
    • 한국주조공학회지
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    • 제12권4호
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    • pp.317-325
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    • 1992
  • Diamond is the hardest material known to humans, also possesses the highest thermal conductivity and a very low thermal expansion coefficient. Therefore, these properties of diamond make them logical choices for many difficult grinding application. Bonding material is a very important factor to performance of a grinding wheel. Grinding glass constitutes one of the major application areas of diamond grinding wheels, and Cu-Sn tin bronze matrix is widely used as a metal bond of diamond wheel in grinding glass but these studies are rarely reported. The bronze test pieces excluding diamond are sintered by the method of hot sizing respectively at $600^{\circ}C$, $650^{\circ}C$, $700^{\circ}C$, with a composition(Cu-10wt%Sn) on ${\alpha}$ phase and two compositions(Cu-20wt%Sn and Cu-23wt%Sn) on ${\alpha}+{\beta}$ phase. The rupture strength of Cu-10wt%Sn is highest. The bronze bonded diamond wheels are manufactured by same conditions as the bronze test pieces. The results of grinding ratio of wheels are highest in case of Cu-10wt%Sn bonded wheel sintered at $650^{\circ}C$ and grinding power is highest in same composition sintered at $700^{\circ}C$.

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커버 글래스 엣지 가공을 위한 다이아몬드 입자 전착 공구 제작 및 가공성 평가 (Fabrication and Evaluation of Machinability of Diamond Particle Electroplating Tool for Cover-Glass Edge Machining)

  • 홍광표;윤호섭;조명우
    • Design & Manufacturing
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    • 제11권1호
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    • pp.1-6
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    • 2017
  • In these days, due to generalization of using smart mobile phone and wearable device such as smart watch, demand of Cover-glass and touch screen panel for protecting display increases. With increasing the demand of Cover-glass, slimming technique is promising for weight lightening, zero bezel. Cover-glass produced by this technique is required to decreasing thickness with increase strength. In the Cover-glass manufacturing process, mechanical processing and chemical processing has improve in the strength. Generally, Diamond electrodeposition wheel is used in mechanical process. Reinforced glass with the characteristics of the brittle and high hardness was manufactured by using a diamond electrodeposition wheel. At this time, Because of surface of the tool present non-uniform distribution of diamond particle, it has generate Loading of wheel and it has been decrease life of grinding tool, efficiency of grinding, quality and shape accuracy of workpiece. Thus Research is needed to controling particle distribution of diamond electrodeposition wheel uniformly. And it is necessary to study micro hole machining such as proximity senser hole, speaker hole positioned Cover-glass. Reinforced glass with the characteristics of the brittle and high hardness is difficult to machining. Processing of reinforced glass have generated wear of tool, micro cracks. Also, it is decreasing shape accuracy. In this paper, We conducted a study on how to control particle distribution uniformly about the diamond tool manufactured using elecetodeposition processing. It analyzed the factors that affect the arrangement of the particles in the electrodeposition process by design of experiment. And There is produced the grinding tool, which derives an optimum deposition conditions, for processing Cover-glass edge and the machinability was evaluated.

핫 프레스 성형용 EL-Max 소재 초정밀 연삭 가공에 관한 연구 (Study on Ultra-precision Grinding of EL-Max Material for Hot Press Molding)

  • 박순섭;고명진;김건희;원종호
    • 한국정밀공학회지
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    • 제29권12호
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    • pp.1267-1271
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    • 2012
  • Demand for optical glass device used for lighting could increase rapidly because of LED lighting market growth. The optical glass devices that have been formed by hot press molding process the desired optical performance without being subjected to mechanical processing such as curve generation or grinding. EL-Max material has been used for many engineering applications because of their high wear resistance, high compressive strength, corrosion resistant and very good dimensional stability. EL-Max is very useful for a glass lens mold especially at high temperature and pressure. The performance and reliability of optical components are strongly influenced by the surface damage of EL-Max during grinding process. Therefore, the severe process condition optimization shall be necessary for the highly qualified EL-Max glass lens mold. To get the required qualified surface of EL-Max, the selection of type of the diamond wheel is also important. In this paper, we report best grinding conditions of ultra-precision grinding machining. The grinding machining results of the form accuracy and surface roughness have been analyzed by using Form Talysurf and NanoScan.

전해 인프로세스 드레싱을 이용한 Optical glass계의 경면연삭에 관한 연구 (A Study on the Mirror Surface Grinding of Optical Glass Utilizing Electrolytic In-Process Dressing)

  • 조주현;원종호;박원규;이진오;김민수;김성수
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2003년도 춘계학술대회 논문집
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    • pp.410-415
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    • 2003
  • Electrolytic In-process Dressing (ELID) technique for metal bonded diamond grinding wheel has been developed for mirror surface grinding of hard and brittle materials. This study process optical glass in using Electrolytic In-process Dressing. In using to main variable wheel speed (400rpm~2000rpm),feed rate (5$\mu\textrm{m}$/min~25$\mu\textrm{m}$/min),depth of cut (3$\mu\textrm{m}$~5$\mu\textrm{m}$),dressing and spray. We measured surface roughness in representative brittle materials

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