• 제목/요약/키워드: Grinding burr

검색결과 18건 처리시간 0.03초

브러시 연삭을 이용한 공작물의 면취 가공에 대한 연구 (A study on the deburring process using brush grinding)

  • 백재용
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
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    • pp.507-512
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    • 2000
  • Due to increasing demand toward improving product quality, various methodologies have been introduced. A brush type grinding tool is one of the most frequently used one to facilitate required process. In order to produce consistent burr shape, various machining conditions have been combined applied to disk grinding process. It has been observed that the burr dimension(shape and width) depends on the inclination angle between grinding disk and workpiece. Drastic increase of tool Wear has been also observed along the inclination angle variation. Various burr shapes have been captured and analyzed using image processing technique.

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연삭시 버어 생성의 최소화를 위한 최적 가공 조건 (Optimum Working Conditions for the Minimum of Burr Formation in Grinding)

  • 이광영;허선철
    • Journal of Advanced Marine Engineering and Technology
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    • 제25권1호
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    • pp.171-181
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    • 2001
  • Recently, the development of CNC machine tools seems to bring about progressional high speed, precision and automation in cutting processing, but is unlikely to avoid the generation of burr arising from plastic deformation, which may result in deterioration of improvement in the precision and productivty of products. In this study, Experiment has been carried out to prevent and decrease the grinding burr under various working conditions ; working speed, side cutting edge, back rake angle, disengage angel.

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용접토우부의 그라인딩에 의한 피로강도 증대효과에 대한 연구 (A Study on the Fatigue Strength Improvement using Weld Toe Burr Grinding)

  • 강성원;김명현;최재영;김화수;백영민
    • Journal of Welding and Joining
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    • 제24권2호
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    • pp.42-47
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    • 2006
  • While it is known that the weld toe grinding method may give 3.4 times of fatigue strength improvement, this improvement may significantly vary according to weld bead shapes and loading modes. Although tremendous interest have been given in improving fatigue strength improvement for ship structures, quantitative results are yet in need. In this context, a series of fatigue tests is carried out for a type of test specimen that are typically found in ship structures. Weld burr grinding is carried out using a electric grinder in order to remove surface defects and improve the weld bead profile. The test results are compared with the same type of test specimen without applying the fatigue improvement technique in order to obtain a quantitative measure of the fatigue strength improvement. On the other hand, both hot spot stress and structural stress methods are employed to compare the effectiveness of the two methods in evaluating the fatigue strength improvement of welded structures.

함정용 배전반 용접부의 용접후처리 방법에 의한 피로강도 증대 효과에 관한 연구 (A Study on Improvement of Fatigue Strength of Electrical Panel Weldments in Naval Vessels by Post Weld Treatment)

  • 김명현;강민수;강성원
    • Journal of Welding and Joining
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    • 제26권4호
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    • pp.55-60
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    • 2008
  • Structural reliability of electrical panels installed in naval vessels is of critical importance from structural performance viewpoint. The panels may be exposed to vibration and fatigue loadings from internal and external sources and wave loading which cause fatigue cracking. In this study, common methods such as burr grinding and post weld heat treatment (PWHT), for the fatigue strength improvement of weldments are investigated. Burr grinding is carried out using a electric grinder in order to remove surface defects and improve the weld bead profile. And also PWHT is carried out for the purpose of removing residual. The effectiveness of the two post treatment methods is evaluated in terms of fatigue strength improvement of welded structures.

Effect of post weld treatment on cracking behaviors of beam-column connections in steel bridge piers

  • Jia, Liang-Jiu;Ge, Hanbin;Suzuki, Toshimitsu
    • Steel and Composite Structures
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    • 제17권5호
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    • pp.687-704
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    • 2014
  • A great number of moment-resisting steel structures collapsed due to ductile crack initiation at welded beam-column connections, followed by explosive brittle fracture in the Kobe (Hyogoken-Nanbu) earthquake in 1995. A series of experimental and numerical studies on cracking behaviors of beam-column connections in steel bridge piers were carried out by the authors' team. This paper aims to study the effect of post weld treatment on cracking behaviors of the connections during a strong earthquake event. Experiments of three specimens with different weld finishes, i.e., as-welded, R-finish, and burr grinding, were conducted. The experimental results indicate that the instants of ductile crack initiation are greatly delayed for the specimens with R-finish and burr grinding finishes compared with the as-welded one. The strain concentration effect in the connection is also greatly reduced in the specimens with post weld treatment compared with the as-welded one, which was also verified in the tests.

브러시 디버링 연삭 시스템 특성에 관한 연구 (A study on the Character of Brush Deburring Grinding System)

  • 신관수
    • 한국생산제조학회지
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    • 제19권3호
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    • pp.414-418
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    • 2010
  • Due to the increasing demand for carious methodologies to improve the quality of products were introduced. A Brush the most frequently used type of grinding process is one of the deburring. in order to produce consistent burr shape, various machining conditions have been combined and applied to disk grinding process. Between the workpiece and the grinding disc to earn depends on the angle of the slope has been observed. Drastic increase of tool wear has been also observed along the inclination angle variation. Various burr shapes have been captured and analyzed using image processing technique.

다기공 연삭숫돌의 단속비에 의한 표면특성 분석에 관한 연구 (A Study on the Analysis of Surface Characteristics According to intermittent Ratio of Discontinuous Grinding Wheel with Multi-Porous Grooves)

  • 김정두;강윤희
    • 한국정밀공학회지
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    • 제14권6호
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    • pp.44-51
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    • 1997
  • Crinding of stainless steel, aluminium alloy, copper alloy, and titanium alloy are difficult to obtain high quality finish, because they have the mechanical properties such as low hardness, high toughness. The low hardness and the high toughness result in the loading of wheel and the poor surface finish. In order to perform the grinding operations for these sorts of materials easily, the discontinuous grinding wheel wiht multi-porous grooves has been newly developed. The multi-porous grooves inthe discontinuous grinding wheel were formed during grinding wheel manufacturing process. In this paper, discontinuous grinding wheels having intermittent ratio 0.66, 0.81 and number of grooves 18,32 have been manufactured and grinding surface characteristics of these grinding wheels for SUS304 have been analyzed. Discontinuous grinding temperature according to intermittent ratiohas been also estimated by simulation. The discontinuous grinding wheels increase the grinding performance considerably. It is desirable to use the discontinuous grinding wheel in grinding the materials with high efficiency and accuracy.

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절삭가공이 알루미늄 경질 아노다이징 피막에 미치는 영향 (Effect of Machining on Hard Anodizing Surface of Aluminum)

  • 김수진;문정일
    • 한국기계가공학회지
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    • 제21권8호
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    • pp.87-92
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    • 2022
  • The Al3003 aluminum plate was cut by grinding, milling, sawing, and shearing, and the hard-anodizing surface of the material was investigated. Large burrs were formed during grinding and milling. The brittle anodized film split and migrated along the deformed aluminum surface. During shearing, the hard-anodized film on the blade entry surface cracks and slides along the deforming aluminum. The cutting heat increased the ductility of the aluminum and further promoted burr formation. The oil-based coolant suppressed burrs and prevented chips from sticking to the endmill. It is better to avoid the high cutting speed and slow material feed rate conditions, which increase the cutting temperature and burr in the band saw.

브러시 디버링 연삭 시스템 공정 최적화에 대한 연구 (A Study on the Process Optimization of Brush Deburring Grinding System)

  • 신관수
    • 한국생산제조학회지
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    • 제21권3호
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    • pp.394-400
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    • 2012
  • Due to the increasing demand for carious methodologies, the quality improvement of products were introduced. A brush, the most frequently used type of grinding process, is one of the deburring. In order to produce consistent burr shape, various machining conditions have been combined and applied to disk grinding process. By tool dynamometer, acoustic emission sensor and acceleration sensor depend on changes in processing conditions(depth of engagement, cutting speed, workpiece position, workpiece orientation, cutting time) signals were obtained for brush deburring grinding system. Root mean square obtained by processing the signal processing conditions by analyzing the characteristics of deburring is to derive the optimum conditions.