• Title/Summary/Keyword: Grinding Ratio

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Effect of Dry Grinding of Laterite on the Extraction of Nickel and Cobalt (라테라이트광의 건식분쇄가 니켈 및 코발트의 침출에 미치는 영향)

  • Kim, Wan-Tae;Choi, Do-Young;Kim, Sang-Bae
    • Journal of the Mineralogical Society of Korea
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    • v.23 no.3
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    • pp.227-234
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    • 2010
  • We investigated the effect of dry grinding of laterite on the extraction of nickel and cobalt. The major chemical compositions of the sample for this work were $SiO_2$, $Fe_2O_3$ and MgO. The sample contained 0.81% Ni and 0.02% Co. The major minerals of the sample were lizardite and quartz with minor amounts of forsterite and enstatite. The mean particle size, specific surface area and density of the ground sample decreased with increasing grinding time, while the amorphization of lizardite increased as identified by XRD analysis. The grinding enabled the extraction ratio of Ni and Co to increase by the breakdown of Mg-OH bonding in the lizardite structure. However, physical properties of quartz were not changed by grinding. The extraction ratio of Ni and Co increased with increasing grinding time. Approximately 80% of Ni and Co were extracted regardless of the kind of acid solutions when the sample was ground for 60 minutes.

A Study on the Mchining Elasticity Parameter in the Grinding Process (연삭공정에서의 가공탄성계수에 관한 연구)

  • Yim, G. H.;Kim, K.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.3-7
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    • 1995
  • Force generated during grinding process causes elastic defomation. The effect of this deforms a workpiecs. So grinding system is explainable using the concept of macining elasticity phenomenon. Machining elasticity is defined as ratio between the true depth of c ut, and an importnat factor to affect material removal mchanism and productivity. Generally, to produce accurate surface and dimensionally precise components operators depend on their experiences. Because of these, productivity is reduced and time is wasted. The objective of this reserch is to study the effect of grinding conditions, such as table speed, depth of cut on the machining elasticity parameter.

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A Study on the Dressing Conditions of Diamond Wheel (다이아몬드휠의 드레싱 조건에 관한 연구)

  • 하상백;정재극;이종찬
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.1020-1024
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    • 1997
  • Recently the use of ceramic materals has been greatly increased in the industries. But machining of the ceramics is quite unproductive because of their high stength,high hardness,and brittleness. The efficiency of the grinding operation of ceramics depends on the preparation of diamond grinding wheel, i.e.,truning and dressing. This paper describes some experimental results on the dressing conditions of diamond grinding wheel. The dressing performance is evaluated by the magnitude of normal grinding force. The better dressed wheels result in the lower normal grinding forces. The dressing performances of copper plate and aluminum oxide dressing stick are compared. The optimum dressing conditions including the grit size of dressing sticks, the depth of the dressing operation, and the dressing speed qre determined.

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Extracting Gold from Pyrite Roster Cinder by Ultra-Fine-Grinding/Resin-in-Pulp

  • Guo, Bingkun;Wei, Junting
    • Proceedings of the IEEK Conference
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    • 2001.10a
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    • pp.337-341
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    • 2001
  • A new method to extract gold from pyrite roster cinder, which combines ultra-fine-grinding with resin-in-pulp, has been studied in this paper. Compared with traditional leaching technology, it can short leaching time, avoid complex filter process, lower sodium cyanide consumption and increase gold recovery by 35%. During leaching, aluminium oxide ball was used as stirred medium, hydrogen peroxide as leaching aid and sodium hexametaphosphate as grinding aid. With the high efficiency and chemistry effect of ultra-fine-grinding, the leaching process was developed and the gold leaching rate may reach 88%. With AM-2 Б resin as abosorber and sulfocarbamide (TU) as eluent, gold was recovered from cyanide pulp by resin-in-pulp. AM-2 Б resin has good adsorbability in cyanide solution(pH=10). It was easy to elude gold from the loaded resin with 0.1㏖/L cholhydric acid and 1㏖/L sulfocabamide. The effect of contact time, temperature and acidity etc. on the gold absorption had been examined with static methods. The results showed that the adsorption and desorption of gold could both reach over 98%. The effects of flow rate of solution on dynamic adsorption and elution of gold had been examined with dynamic methods. Breakthrough curve and elution curve had been drawn in this paper. A mild condition was determined through a number of experiments: leaching time 2 hours, liquid solid ratio 4:1, sodium cyanide 3kg/t, hydrogen peroxide 0.05%, sodium hexametaphosphate 0.05%; adsorption time 30 minutes, temperature 10-3$0^{\circ}C$, resin($m\ell$) solid(g) ratio 1:10, eluent resin ratio 10-20:1, velocity of eluent $1.5m\ell$/min. Under the mild condition, the gold recovery may reach 85%.

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Kinematic Modeling and Analysis of Silicon Wafer Grinding Process (실리콘 웨이퍼 연삭 가공의 기구학적 모델링과 해석)

  • 김상철;이상직;정해도
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.42-45
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    • 2002
  • General wheel mark in mono-crystalline silicon wafer finding is able to be expected because it depends on radius ratio and angular velocity ratio of wafer and wheel. The pattern is predominantly determined by the contour of abrasive grits resulting from a relative motion. Although such a wheel mark is made uniform pattern if the process parameters are fixed, sub-surface defect is expected to be distributed non-uniformly because of characteristic of mono-crystalline silicon wafer that has diamond cubic crystal. Consequently it is considered that this phenomenon affects the following process. This paper focused on kinematic analysis of wafer grinding process and simulation program was developed to verify the effect of process variables on wheel mark. And finally, we were able to predict sub-surface defect distribution that considered characteristic of mono-crystalline silicon wafer

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A Study on the Flexible Disk Deburring Process Arc Zone Parameter Prediction Using Neural Network (신경망을 이용한 유연디스크 디버링가공 아크형상구간 인자예측에 관한 연구)

  • Yoo, Song-Min
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.18 no.6
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    • pp.681-689
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    • 2009
  • Disk grinding was often applied to deburring process in order to enhance the final product quality. Inherent chamfering capability of the flexible disk grinding process in the early stage was analyzed with respect to various process parameters including workpiece length, wheel speed, depth of cut and feed. Initial chamfered edge defined as arc zone was characterized with local radius of curvature. Averaged radius and arc zone ratio was well evaluated using neural network system. Additional neural network analysis adding workpiece length showed enhance performance in predicting arc zone ratio and curvature radius with reduced error rate. A process condition design parameter was estimated using remaining input and output parameters with the prediction error rate lower than 2.0% depending on the relevant input parameter combination and neural network structure composition.

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Observations of surface roughness of Co-Cr alloys according to grinding time of dental barrel finishing (치과용 바렐연마기의 연마시간에 따른 Co-Cr 합금의 표면거칠기 관찰)

  • Ko, Hyeon-Jeong;Park, Yu-Jin;Choi, Sung-Min
    • Journal of Technologic Dentistry
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    • v.43 no.3
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    • pp.93-98
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    • 2021
  • Purpose: The aim of this study was to observe the surface roughness and surface topography of cobalt-chrome (Co-Cr) alloys with grinding time in dental barrel finishing. Methods: This study involved two types of Co-Cr alloys. Specimens were manufactured with the dimensions 10×10×2 mm. Each specimen was cast according to the manufacturer's instructions. The cast alloys were polished for 35 minutes at intervals of five minutes in an automatic barrel finishing. Specimens were imaged with a three-dimensional optical microscope to measure surface roughness. Results: BC specimens and GM specimens had the highest roughness (Ra) values in the ungrained control group, and the lowest Ra values were measured 20 minutes after grinding. Conclusion: The best conditions for grinding Co-Cr alloy using a dental barrel finishing were a weight ratio of polishing media, water, and compound of 150 g:200 g:5 g, and a rotation speed of 450 rpm. Grinding time to obtain appropriate surface roughness should be limited to 15 to 30 minutes.

A Study on the Die Set Design for Multi-Hole Extrusion Process Using Taguchi Method (다구찌 방법을 이용한 다발압출 금형설계에 관한 연구)

  • 조성진;이재원
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.322-325
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    • 2000
  • In the previous report1), the grinding characteristics of quartz were investigated. In this paper, the grinding mechanisms of brittle materials including ceramics and quartz are modeled and a new parameter SDR(Surface roughness Direction Ratio) is proposed to characterize the grinding mechanisms of such materials. A set of experiments were performed to verify the effectiveness of the suggested parameter. The experimental results indicate that the plastic deformation is the dominant material removal mode at the grinding conditions which show the higher value of SDR. In the case of quartz, the material was removed by brittle fracture in a lower value of SDR and by plastic deformation in a higher value of it. SDR is not affected by wheel mesh size when brittle fracture occured. But in the plastic deformation case, SDR value increases with wheel mesh size.

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Microstructure of Vitreous Bonded Grinding Wheel (유리질 결합 공구의 미세구조)

  • Yang, Jin
    • Korean Journal of Materials Research
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    • v.9 no.2
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    • pp.111-116
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    • 1999
  • The microstructure of vitreous bonded abrasives, which are used as the essential materials in the precise grinding, was investigated theoretically using two particle model. In this paper, a general equation applicable for a case in which there is a gap between abrasive grits is suggested. As a result, it was known that both the volume ratio of grit to glassy bond(V\ulcorner/V\ulcorner) and porosity(V\ulcorner) are the function of $\alpha$(the ratio of distance between grit to diameter of grit) and $\theta$(the angle from the center of pore to that of grit). Because the value $\alpha$ and $\theta$ can be get easily by using these suggested equations, the microstructure could be explained quantitatively. Also the raised error with the increasing amount of bond was modified by the simple assumption. As a result, in that case, both V\ulcorner/V\ulcorner and V\ulcorner were known to be the function of $\alpha$ and $\theta$(the ratio diameter of pore to that of grit).

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On-machine Measurement for grinding Machines (연삭기에서의 기상 측정)

  • Kim, Hyun-Soo;Hong, Seong-Wook
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.6
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    • pp.27-36
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    • 2001
  • 본고에서는 고정도 제품을 생산하는 연삭기에 대해 가공물 및 연삭 공구인 연삭 숫돌을 기상에서 측정하기 위한 여러 가지 방법들을 소개하였고 일부는 적응 예를 기술하였다. 소개된 기상 측정장치들은 특히 반복 공정이 필요한 연삭 현장에서 생산성 향상을 위해 유용하게 활용될 수 있을 것으로 생각된다. 그러나 관련 연구가 지속된다면 연삭기의 작업조건 자동 설정, 연삭 상태 진단 등, 연삭기의 지능화에도 적극적으로 응용될 수 있을 것으로 기대된다.

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