• Title/Summary/Keyword: Grinding Ability

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A study on the Grinding Ability Evaluation of Grinding Wheel made in Korea and Japan (한, 일산 연삭 숫돌의 연삭 성능 평가에 관한 연구)

  • 강재훈
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.5 no.1
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    • pp.51-57
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    • 1996
  • Although the system for establishing grinding operation standards mainly depends on the simulation method, it is desirable to obtain highly reliable grinding data and to develop experimental technology, And, it also needs to modify the simulation models if the simulation results do not coincide with special situation due to the difference of grinding machine, wheels and workpiece materials. If simple tests are carried out to evaluate these specificity, the reliability and utility of the system can be raised higher. Therefore, it is required for evaluating wheel ability and confirming the validity of the experimental methods as well as the possibility of exchanging the experimental data between Korea and Japan to preform several kinds of grinding experiments. In this paper, experiments of cylindrical plunge grinding were conducted using the wheels of the same specification made by three typical grinding wheel manufacturers both in Korea and Japan, respectively. The grinding power consumption grinding force, the ground surface roughness, and wheel wear were measured under the same dressing the grinding conditions. The average value and standard deviation of the experiment results were calculated to compared the grinding performance of the wheels made in both countries. The experiment results show that the grinding wheel performance of Korea's is nearly equal to that of Japan's for general purpose of grinding operation. In conclusion, it is possible to exchange the experimental data between Korea and japan.

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High Efficient Cylindrical Grinding of Ferrous Materials Using Electrolytic In-process Dressing Method(ELID) (전해 인프로세스 드레싱법(ELID)을 이용한 철강재료의 고능률 원통연삭)

  • Lee, Deug Woo;Takahashi, I.;Ohomori, H.;Nakagawa, T.
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.8
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    • pp.99-105
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    • 1995
  • This paper provides a highly efficient grinding for ferrous materials using ELID-grinding method. The grinding efficiency using ELID gring method with CIFB-cBN wheel and CB-cBN wheel is compared with general grinding method with V-cBN wheel. This paper measured grinding ratio for plunge grinding and grinding resistance for traverse grinding in order to investigate grinding ability. The results show that ELID grinding methods is useful for the high efficient grinding of ferrous materials.

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Antioxidant Activity of Saururus chinensis Pretreated by Mechanochemical Technology - Nitrite Scavenging and Electron Donating Ability -

  • Song, Won-Seob;Park, Keum-Joo;Choung, Eui-Su
    • Korean Journal of Plant Resources
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    • v.24 no.3
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    • pp.314-318
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    • 2011
  • Saururus chinensis is used as a raw material of an anti-rheumatic, poultice, sedative and stomachic. The tea of dried Saururus chinensis leaves has a function of relaxing pains in back and breast and of treating stomach ailments. The plant has the functions of anti-inflammatory, depurative, diuretic, febrifuge and refrigerant. The extraction of functional material is carried out by methanol and ethanol solvents. Mechanochemical grinding is applied as a pretreatment process before extraction to enhance the extraction efficiency by increasing the surface area of the materials while changing the chemical properties of the materials. Extraction of functional materials from the Saururus chinensis after grinding as a pretreatment using the mechanochemical technology was accomplished in this study to investigate the effect of grinding on the antioxidant activities of the extract. Saururus chinensis was ground by the planetary ball mill and the morphology was analyzed by SEM. Mechanochemical pretreatment increased the yields of functional materials from 5.9 g to 6.4, 7.0, and 8.1 g after grinding of 30 minutes, 1 hour and 2 hours, respectively. Nitrite scavenging ability increased from 53.0-71.0% to 61.0-79.0% for the methanol extraction in the solution of pH 1.2. Also, Electron donating abilities were increased from 7.90-33.51% to 11.97-38.51% for the methanol extraction. The extract concentration for the half inhibition of DPPH radicals was reduced from $278{\mu}g/mL$ in the original sample to $263{\mu}g/mL$ in the sample after grinding for the methanol extraction.

Effects of Mechanochemical Pretreatment on the Extraction of Functional Materials from Houttuynia cordata

  • Park, Keum-Joo;Song, Won-Seob;Islam, Mohammad Nazrul;Lee, Jong-Ill;Kim, Yang-Soo
    • Korean Journal of Plant Resources
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    • v.24 no.3
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    • pp.309-313
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    • 2011
  • Houttuynia cordata is used as a raw material of oriental medicine to acquire antioxidant and anti cancer effect and to cure a heart disease. Mechanochemical technology not only reduces the size of the object but also changes the chemical properties of the object. Extraction of functional materials from the Houttuynia cordata after grinding as a pretreatment using the mechanochemical technology was conducted in this study to investigate the effect of grinding on the yields and antioxidant activities of the extract. Houttuynia cordata was ground by the planetary ball mill and the morphology was analyzed by SEM. Yields of functional materials were increased from 6.2 g in the sample without grinding to 7.0, 7.8, 8.8 g after grinding of 30 minutes, 1 hour and 2 hours, respectively. Nitrite scavenging abilities were increased from 57-77% to 69-86% as a result of mechanochemical pretreatment. Also, DPPH scavenging abilities for the methanol extraction were increased from 10.01-40.29% to 11.01-49.29% as a result of mechanochemical grinding.

A Study on the Internal Grinding with High Quality Using Interval Type Electrolytic Dressing Method (전해 드레싱을 이용한 고품의 내면 연삭 가공에 관한연구)

  • 강재훈
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.2
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    • pp.138-143
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    • 2000
  • The establishment of a practical ultra-precision grinding technique using Diamond and CBN wheels is one of the major key technolo-gies to improve production techniques for machine-to-difficult materials without finishing process such as lapping and polishing. But the special efficient dressing technique for ultra-fine grit type grinding wheels to stabilize the grinding ability was not developed. Recently electrolytic in-process dressing technique is proposed to ultra-fine grit type metal bonded diamond wheels to protrude abra-sives continuously from the tool surface. This technology can be widely used to surface grinding and cylindrical grinding but cannot be used efficiently to internal grinding because of the electrode attachment trouble. This paper describes the effect of interval type electrolytic dressing as proposed newly to cast iron bonded diamond wheel for efficient internal grinding with mirror type high quality ground surface.

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Development of Cast Iron Bonded Grinding Wheel by Using Spheroidization Mechanism of Graphite (흑연의 구상화기구를 이용한 주철본드 다이어몬드 숫돌의 개발)

  • 유기태;정해도;전형일
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.61-64
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    • 1995
  • Grinding has been adapted as a finishing process,which can carry out form and surface integrity at the same time. Recently, high efficient and precise grinding technique is required bacause the needs for functional parts such as silicon wafer,ceramic,and electric materials are increasing. Accordingly, the development of grinding wheel appropriate to that purpose is very important. So, in this paper we newly developed a diamond grinding wheel by applying the superior characteristics of spheroidal graphite of the cast iron sintered product. Especially, a electric resistance sintering method was applied in which rapid heat treatment is possible. Finally, we have achieved successful results that the grinding wheel has high hardness,durability and grinding ability,and satisfies above conditions.

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Effect of Grinding Aids on Hwasun Flint Clay (화순산 경질점토에 미치는 분쇄조제의 효과에 관한 연구)

  • 박금철;장영재
    • Journal of the Korean Ceramic Society
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    • v.27 no.5
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    • pp.619-624
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    • 1990
  • This study deals with the effectiveness and its reaction of stearic acid, ethyl silicate and ethylene glycol as grinding aids in grinding of Hwasun flint clay by dry ball milling process. Results are follows ; 1) It was effective that stearic acid and ethyl silicate act as the grinding aids in grinding of Hwasun flint clay. Also, it was proven that addition of stearic acid and ethyl silicate was the most effective in 1.0 and 0.75wt%, respectively. 2) The addition of ethylene glycol below 0.5wt% showed better result than none, but when added more than 0.5wt% it behaved as the inhibitor of grinding process. 3) It was investigated that grinding aids increased the ability of the particle dispression by reducing the strong chhesive forces which is caused by extensive surface tension of water.

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Characteristics of Surface Grinding for Heat Treated Titanium Alloy (열처리된 티타늄 합금의 연삭가공 특성)

  • Heo, S.;Kim, W.I.;Wang, D.H.;Lee, Y.K.
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.349-354
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    • 2000
  • A use of Titanium alloy as a structural material is increasing lately. Among those titanium alloys, Ti-6A1-4V alloy is the most popular one with taking 2/3 of it's market. Also, Ti-6A1-4V alloy can get the stability of organization and product measure, and the evaluation of the cutting ability and the mechanical characteristics. The point in titanium alloy work is on how treat the heat generated during grinding. Because the heat conductivity of titanium alloy is unnegligibly low, the grinding heat is accumulated in workpiece, and it cause the increasing of grinding grits' wear and the rough grinding surface. So, these characteristics in grinding of titanium alloy will change the mechanical characteristics of the titanium alloy. From this study, the mechanical characteristics of annealed Ti-6A1-4V alloy after grinding was concerned with checking out the bending strength values, and the factor of the change and the difference was analyzed after analyzing the surface roughness and the image from SEM.

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A Study on the Improvement of Physical Properties for Titanium Alloy by the Grinding Conditions (연삭가공조건에 따른 티타늄 합금의 물성치 향상에 관한 연구)

  • Kim, Won Il;Lee, Yun Kyung;Wang, Duck Hyun;Heo, Soon
    • Journal of the Korean Society of Industry Convergence
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    • v.4 no.3
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    • pp.237-242
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    • 2001
  • Ti-6Al-4V alloy can be obtained the stability of organization and product treasure, the evaluation of the cutting ability and the mechanical characteristics after the heat treatment of annealing, solution and aging. The difficulty in machining titanium alloy is how treat the heat generated during the process. Because the heat conductivity of titanium alloy is regardfully low, the heat generated during grinding is accumulated in workpiece. and it causes the increasing of grinding wheel grits' wear and makes the ground surface rough. So, these characteristics in grinding of titanium alloy will change the mechanical properties of the titanium alloy. From this study. the mechanical characteristics of annealed one and solution and aging one treated Ti-6Al-4V alloy after grinding was concerned with checking out the bending strength and hardness. For the result, both of bending strength and hardness were increased at the burned area on the surface. Roughness value was remarkably high at the table speed of 10m/min.

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Fault Detection of the Cylindrical Plunge Grinding Process by Using the Parameters of AE Signals

  • Kwak, Jae-Seob;Song, Ji-Bok
    • Journal of Mechanical Science and Technology
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    • v.14 no.7
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    • pp.773-781
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    • 2000
  • The focus of this study is the development of a credible fault detection system of the cylindrical plunge grinding process. The acoustic emission (AE) signals generated during machining were analyzed to determine the relationship between grinding-related faults and characteristics of changes in signals. Furthermore, a neural network, which has excellent ability in pattern classification, was applied to the diagnosis system. The neural network was optimized with a momentum coefficient, a learning rate, and a structure of the hidden layer in the iterative learning process. The success rates of fault detection were verified.

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