• Title/Summary/Keyword: Grinder

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Evaluation of Hand- Arm Vibration of Steel Processing Factory Workers (금속가공 작업자의 국소진동 평가)

  • Youn, Jeong Taek;Park, Sang Kyu;Kim, So Yeon;Lee, Tae Yeoung;Jang, Jae Yeon
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.9 no.2
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    • pp.52-65
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    • 1999
  • This study was performed to evaluate the hand-arm vibration of the steel processing factory workers. Measurement, evaluation and as sessment were based on the International Standard(ISO 5349). The frequency weighted accelerations of the various hand-held tools and total exposure time were measured to assess the periods for the white finger symptom to occur. As a result, it was found that the air angle grinder and the air baby grinder are more harmful than other hand-held tools. It was also found that using various vibratory tools together is more harmful than using a single tool.

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Design Alterations of a Semiconductor Wafer Edge Grinder for the Improved Stability (반도체 Wafer용 Edge Grinding Machine의 구조 안정화를 위한 설계 개선)

  • Park, Yu Ra;Ro, Seung Hoon;Kim, Young Jo;Kil, Sa Geun;Kim, Geon Hyeong;Shin, Yun Ho
    • Journal of the Semiconductor & Display Technology
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    • v.15 no.1
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    • pp.56-64
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    • 2016
  • It is generally accepted that the surface quality of wafer edge is mostly damaged by the vibrations of the edge grinding machine. The surface quality of wafer edge is supposed to be the most dominant factor of the cracks, scratches, burrs and chips on the edge surfaces, which are the main defects of the wafers. In this study, the structure of a wafer edge grinder has been investigated through the frequency response experiment and the computer simulation to find ways to suppress the vibrations from the structure. The main reasons of the structural vibrations were analyzed. And further the design alterations were deduced from the results of the experiment and the simulation, and applied to the machine to check the effects of those alterations and to eventually improve the structural stability. The result shows that the machine can have much improved stability with relatively simple design changes.

Experimental Study for the Improvement of an Automated PHC Pile Head Cutter (PHC 파일 두부정리 자동화 장비 개선에 관한 실험적 연구)

  • Lee Jeong-Ho;Kim Myoung-Ho;Kim Young-Suk;Cho Moon-Young
    • Korean Journal of Construction Engineering and Management
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    • v.6 no.4 s.26
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    • pp.142-151
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    • 2005
  • Several advanced countries have been continually developed PHC pile cutting automation machines for improving productivity, safety and quality of the conventional PHC pile cutting work. However, the target work of the previously developed PHC pile cutting automation machines is only crushing the head of PHC pile. Dangerous grinding work is still performed by workers with seven inch hand grinder. In domestic construction industry, the PHC pile cutting work is usually performed by a crusher and three to four skilled workers. Recent analysis results of the PHC pile cutting work reveal that it frequently makes a lot of cracks which significantly reduce the strength of the pile and is labor-intensive work. The primary objective of this study is to propose the end-effector which can effectively break PHC pile without any longitudinal cracks and to develop an automated pile cutting machine having unified grinder and crusher parts through a wide variety of laboratory and field tests. It is anticipated that the development of the automated pile cutting machine would be able to bring improvements in safety, productivity, quality as well as cost saving.

Analysis of Magnetic Flux Density in Electro-Magnetic Chucks (전자척에서 자속밀도 해석에 관한 연구)

  • Kim, Cheong-Gyun
    • Journal of the Korean Society for Precision Engineering
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    • v.9 no.2
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    • pp.29-35
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    • 1992
  • The distribution of magnetic flux density of electro-magnetic chucks may clarify the clamping characteristics which are strongly related to the machining efficiency and machining accuracy in a surface grinder. Therefore the distribution of the normal and the tangential components of magnetic flux density has been analyzed theoretically. It appears that the normal and the tangential components of magnetic flux density increase as the ratio of the separator width to the pitch e/p decreases. The results seem to increase the uniformity and stability of normal component of magnetic flux density for the decreased e/p.

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Vibration Reduction of a Small Universal Motor using Regression Analysis (회귀 분석을 이용한 소형유니버셜 모터의 진동 분석)

  • Cha, W. J.;Choi, Y. S.
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.11a
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    • pp.316.1-316
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    • 2002
  • The regression analysis in the six sigma process is used to reduce the vibration of a small universal motor, The vibration characteristics and contribution of each part to overall vibration of an electric grinder is investigated through various vibration measurements and frequency analysis for the assembled and disassembled one. (omitted)

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Development of the End-effector for Developing a PHC Pile Cutting and Crushing Machine (PHC 파일 두부정리 자동화 장비의 말단장치 개발)

  • Lee Jeong-ho;Kim Young-suk;Cho Moon-young;Kim Sung-keun;Sung Nak-won
    • Proceedings of the Korean Institute Of Construction Engineering and Management
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    • 2004.11a
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    • pp.531-534
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    • 2004
  • Cutting work of the concrete pile is an important task to chsh a part of pile head which is compressed with more than $800kgf/cm^{2}$. It is usually performed by a crusher and three to four skilled workers. llecent analysis results of the pile cutting work reveal that it frequently makes a lot of cracks which significantly reduce the strength of the pile and is labor-intensive work. The primary objective of this study is to propose the end-effector which can effectively break PHC Pile without any longitudinal cracks before developing an automated pile cutting machine having unified grinder and crusher parts. It is anticipated that the development of the automated pile cutting machine would be able to bring improvements in safety, productivity, quality as well as cost saving.

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Development of machining system for ultra-precision aspheric lens mold (초정밀 비구면 렌즈 금형가공시스템 개발)

  • Baek, Seung-Yub;Lee, Ha-Sung;Kang, Dong-Myeong
    • Design & Manufacturing
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    • v.2 no.1
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    • pp.33-38
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    • 2008
  • As consumer in optics, electronics, aerospace and electronics industry grow, the demand for ultra precision aspherical surface lens increases higher. Precision turning with single-diamond tools has a long history of development for fabrication of optical quality surfaces since the advent of aerostatic rotary spindles and precise linear motion guide ways. To enhance the precision and productivity of ultra precision aspherical surface micro lens, the following specification of ultra precision grinding system is required: the highest rotational speed of the grinder is 100,000rpm and its turning accuracy is $0.1{\mu}m$, positioning accuracy is $0.1{\mu}m$. The development process of the grinding system for the ultra precision aspherical surface micro lens for optoelectronics industry is introduced. In the work reported in this paper, an intelligent grinding system for ultra precision aspherical surface machining was designed by considering the factors affecting the surface roughness and profiles accuracy. An aerostatic form was adopted to build the spindle of the workpiece and the spindle of grinder and ultra precision LM guide way was adopted in this system. And this paper deals with mirror grinding of an aspheric surface micro lens by resin bonded diamond wheel and spherical lens of BK7. It results was that a form accuracy of $0.6{\mu}m$ P-V and a surface roughness of $0.006{\mu}m$ Rmax.

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A Study on the Quality Improvement of Recycled Coarse Aggregate by High Speed Rotating Grinder (고속회전형 마쇄기술을 통한 순환골재 품질향상에 관한 연구)

  • Lee, Ki-Won;Yeo, Woon-Ho
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.7 no.4
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    • pp.341-348
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    • 2019
  • In this study, we analyzed the problems of existing construction waste shredding technology to diagnose the problems of low quality recycled aggregates and to develop a new mortar peeling technique to produce high-quality recycled coarse aggregate for concrete. The purpose of this study is to verify the effectiveness of mortar peeling technique by doing simulation prior to on-site application and to check the quality properties of recycled coarse aggregate produced by applying a mortar peeling technique. We manufactured and installed High speed Rotating Grinder on-site and analyzed the correlation between mortar adhesion amount, dry density and water absorption rate of recycled coarse aggregate.

Off-line Multicritera Optimization of Creep Feed Ceramic Grinding Process

  • Chen Ming-Kuen
    • Proceedings of the Korean Society for Quality Management Conference
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    • 1998.11a
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    • pp.680-695
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    • 1998
  • The objective of this study is to optimize the responses of the creep feed ceramic grinding process simultaneously by an off-1ine multicriteria optimization methodology. The responses considered as objectives are material removal rate, flexural strength, normal grinding force, workpiece surface roughness and grinder power. Alumina material was ground by the creep feed grinding mode using superabrasive grinding wheels. The process variables optimized for the above objectives include grinding wheel specification, such as bond type, mesh size, and grit concentration, and grinding process parameters, such as depth of cut and feed rate. A weighting method transforms the multi-objective problem into a single-objective programming format and then, by parametric variation of weights, the set of non-dominated optimum solutions are obtained. Finally, the multi-objective optimization methodology was tested by a sensitivity analysis to check the stability of the model.

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