• Title/Summary/Keyword: Green microstructure

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Synthesis and Microstructure of Porous Al2O3 with Nano-Sized Cu Dispersions (나노크기 Cu 분산입자를 갖는 Al2O3 다공체의 제조 및 미세조직 특성)

  • Yoo, Ho-Suk;Kim, An-Gi;Hyun, Chang-Yong
    • Korean Journal of Materials Research
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    • v.23 no.1
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    • pp.67-71
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    • 2013
  • Porous $Al_2O_3$ dispersed with nano-sized Cu was fabricated by freeze-drying process and solution chemistry method using Cu-nitrate. To prepare porous $Al_2O_3$, camphene was used as the sublimable vehicle. Camphene slurries with $Al_2O_3$ content of 10 vol% were prepared by milling at $50^{\circ}C$ with a small amount of oligomeric polyester dispersant. Freezing of the slurry was done in a Teflon cylinder attached to a copper bottom plate cooled to $-25^{\circ}C$ while unidirectionally controlling the growth direction of the camphene. Pores were subsequently generated by sublimation of the camphene during drying in air for 48 h. The green body was sintered in a furnace at $1400^{\circ}C$ for 1 h. Cu particles were dispersed in porous $Al_2O_3$ by calcination and hydrogen reduction of Cu-nitrate. The sintered samples showed large pores with sizes of about $150{\mu}m$; these pores were aligned parallel to the camphene growth direction. Also, the internal walls of the large pores had relatively small pores due to the traces of camphene left between the concentrated $Al_2O_3$ particles on the internal wall. EDS analysis revealed that the Cu particles were mainly dispersed on the surfaces of the large pores. These results strongly suggest that porous $Al_2O_3$ with Cu dispersion can be successfully fabricated by freeze-drying and solution chemistry routes.

The Effects of Si or Sn on the Sintered Properties of Fe-(Mo,Mn)-P Lean alloy (Fe-(Mo,Mn)-P계 Lean alloy의 소결특성에 미치는 Si와 Sn의 영향)

  • Jung, Woo-Young;Ok, Jin-Uk;Park, Dong-Kyu;Ahn, In-Shup
    • Journal of Powder Materials
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    • v.25 no.4
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    • pp.302-308
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    • 2018
  • A lean alloy is defined as a low alloy steel that minimizes the content of the alloying elements, while maintaining the characteristics of the sintered alloy. The purpose of this study is to determine the change in microstructure and mechanical properties due to the addition of silicon or tin in Fe-Mo-P, Fe-Mn-P, and Fe-Mo-Mn-P alloys. Silicon- or tin-added F-Mo-P, Fe-Mn-P, and Fe-Mo-Mn-P master alloys were compacted at 700 MPa and subsequently sintered under a $H_2-N_2$ atmosphere at $1120^{\circ}C$. The sintered density of three alloy systems decreases under the same compacting pressure due to dimensional expansion with increasing Si content. As the diffusion rate in the Fe-P-Mo system is higher than that in the Fe-P-Mn system, the decrease in the sintered density is the largest in the Fe-P-Mn system. The sintered density of Sn added alloys does not change with the increasing Sn content due to the effect of non-dimensional changes. However, the effect of Si addition on the transverse rupture strengthening enhancement is stronger than that of Sn addition in these lean alloys.

Microstructure Control and Upconversion Emission Improvement of Y2O3:Ho3+/Yb3+ Particles Prepared by Spray Pyrolysis

  • Bae, Chaehwan;Jung, Kyeong Youl
    • Current Optics and Photonics
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    • v.5 no.4
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    • pp.450-457
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    • 2021
  • Upconversion (UC) properties of Y2O3:Ho3+/Yb3+ spherical particles synthesized by spray pyrolysis were investigated by changing the dopant concentration and calcination temperature. Citric acid (CA), ethylene glycol (EG) and N, N-dimethylformamide (DMF) were used to control the microstructure of Y2O3:Ho3+/Yb3+ particles. In terms of achieving the highest UC green emission intensity, the optimal concentrations of Ho3+ and Yb3+ were found to be 0.3% and 3.0%, respectively. In addition, the UC intensity of Y2O3:Ho3+/Yb3+ showed a linear relationship with the crystallite size. The use of organic additives allows Y2O3:Ho3+/Yb3+ particles to have a spherical and dense structure, resulting in significantly reducing the surface area while maintaining high crystallinity. As a result, the UC emission intensity of Y2O3:Ho3+/Yb3+ particles having a dense structure showed the UC emission intensity about 3.8 times higher than that of hollow particles prepared without organic additives. From those results, when Y2O3:Ho3+/Yb3+ particles are prepared by the spray pyrolysis process, the use of the CA/EG/DMF mixtures as organic additives has been suggested as an effective way to substantially increase the UC emission intensity.

Structural and Electrical Properties of La0.7Sr0.3-xMgxMnO3 Ceramics with MgO Content (MgO 첨가에 따른 La0.7Sr0.3-xMgxMnO3 세라믹스의 구조적, 전기적 특성)

  • Hyun-Tae Kim;Jeong-Eun Lim;Byeong-Jun Park;Sam-Haeng Yi;Myung-Gyu Lee;Joo-Seok Park;Young-Gon Kim;Sung-Gap Lee
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.36 no.3
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    • pp.275-279
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    • 2023
  • La0.7Sr0.3-xMgxMnO3 (LSMMO) (x=0.05~0.20) specimens are fabricated by a solid phase sintering method, and the sintering temperature and time are 1,300℃ and 2 hours, respectively. The dependence of the crystalline structure according to the amount of Mg2+ contents is not observed, and all specimens show a polycrystalline rhombohedral crystal structure, the X-ray diffraction (110) peaks move to the high angle side with increasing the amount of Mg2+ contents. LSMMO specimens exhibit a granule-shaped microstructure with an average grain size of 1 ㎛ or less. Resistivity gradually decrease as the amount of Mg2+ contents increased. And in the La0.7Sr0.1Mg0.2MnO3 specimen, resistivity and B25/65-value are 36.7 Ω-cm and 394 K at room temperature, respectively. LSMMO specimens show a variable-range hopping (VRH) electrical conduction mechanism, and the negative temperature of coefficient of resistance (NTCR) is approximately 0.37~0.38%/℃.

Microstructure of the (Nd/Y)-Ba-Cu-O superconductors by floating zone melt growth process (부유대역용융성장법을 이용한 (Nd/Y)-Ba-Cu-O계 초전도체의 미세구조)

  • 김소정
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.13 no.2
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    • pp.83-87
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    • 2003
  • $(Nd/Y)_{1.8}Ba_{}2.4Cu_{3.4}O_{7-x}$high $T_c$ superconductor was directionally grown by floating Bone melt growth process with a large temperature gradient in air. Cylindrical green rods of (Nd/Y)1.8 oxides were fabricated by cold isostatic pressing (CIP) method using rubber mold. Microstructures were observed by SEM and TEM and superconducting properties were measured by a SQUID magnetometer. Nonsuperconducting $(Nd/Y)_2BaCuO_5$ inclusions were uniformly distributed within the superconducting $(Nd/Y)Ba_2Cu_3O_x$ matrix. The directionally melt-textured (Nd/Y) 1.8 superconductor showed an onset Tc $\geq$ 90 K and a sharp superconducting transition.

Influence of Flowability of Ceramic Tile Granule Powders on Sintering Behavior of Relief Ceramic Tile (과립분말 유동성 변화가 부조세라믹타일의 소결거동에 미치는 영향)

  • Shin, Cheol;Choi, Jung-Hoon;Kim, Jung-Hun;Hwang, Kwang-Taek;Kim, Jin-Ho
    • Korean Journal of Materials Research
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    • v.30 no.10
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    • pp.550-557
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    • 2020
  • Used in the ceramic tile market as a representative building material, relief ceramic tile is showing increased demand recently. Since ceramic tiles are manufactured through a sintering process at over 1,000 ℃ after uniaxial compression molding by loading granule powders into a mold, it is very important to secure the flowability of granular powders in a mold having a relief pattern. In this study, kaolin, silica, and feldspar are used as starting materials to prepare granule powders by a spray dryer process; the surface of the granule powders is subject to hydrophobic treatment with various concentrations of stearic acid. The effect on the flowability of the granular powder according to the change of stearic acid concentration is confirmed by measuring the angle of repose, tap density, and compressibility, and the occurrence of cracks in the green body produced in the mold with the relief pattern is observed. Then, the green body is sintered by a fast firing process, and the water absorption, flexural strength, and durability are evaluated. The surface treatment of the granule powders with stearic acid improves the flowability of the granule powders, leading to a dense microstructure of the sintered body. Finally, the hydrophobic treatment of the granule powders makes it possible to manufacture relief ceramic tiles having a flexural strength of 292 N/cm, a water absorption of 0.91 %, and excellent mechanical durability.

The Preparation for Sintered Body of $CeO_2$ Based Complex Oxide in Low Temperature Solid Oxide Fuel Cells Using Colloidal Surface Chemistry (콜로이드 계면화학을 이용한 저온형 고체전해질용 $CeO_2$계 복합 산화물의 소결체 제조)

  • 황용신;최성철
    • Journal of the Korean Ceramic Society
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    • v.37 no.7
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    • pp.705-712
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    • 2000
  • In this study, the dispersion stability of CeO2 based complex oxide was studied, and density, porosity, and microstructure of green body were investigated using colloid surface chemistry to manufacture the Gd2O3 doped CeO2 solid electrolyte in an aqueous system. To prepare the stable slurry for slip casting, the dispersion stability was examined as a function of pH using ESA(electrokinetic sonic anplitude) analysis. The dynamic mobility of particles was enhanced with anionic and cationic dispersant were added the amount of 0.5wt% respectively, but pH value in slurries didn't move to below 6.0 because of the influence of dopants. This phenomenon also appeared in the CeO2-Y2O3 and CeO2-Sm2O3 systems, so it could be inferred that rare earth dopants such as Gd2O3, Sm2O3 and Y2O3 not only have the similar motion with changing pH in an aqueous system but also can be dissolved in the range of pH 6.0∼6.5. In CeO2-Gd2O3 system, when the anionic dispersant was added the amount of 0.5wt% and pH value in slurries was fixed at 9.5, the green body density was 4.07g/㎤, and the relative density of sintered body was 95.2%. It could be inferred from XRD analysis that Gd3+ substituted into Ce4+ site because there was no free Gd2O3 peak.

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Green Synthesis of Colloidal and Nanostructured MnO2 by Solution Plasma Process (용액 플라즈마를 이용한 콜로이드 및 나노 구조 MnO2의 친환경 합성)

  • Hyemin Kim
    • Korean Journal of Materials Research
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    • v.33 no.7
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    • pp.315-322
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    • 2023
  • In the present work, we address the new route for the green synthesis of manganese dioxide (MnO2) by an innovative method named the solution plasma process (SPP). The reaction mechanism of both colloidal and nanostructured MnO2 was investigated. Firstly, colloidal MnO2 was synthesized by plasma discharging in KMnO4 aqueous solution without any additives such as reducing agents, acids, or base chemicals. As a function of the discharge time, the purple color solution of MnO4- (oxidation state +7) was changed to the brown color of MnO2 (oxidation state +4) and then light yellow of Mn2+ (oxidation state +2). Based on the UV-vis analysis we found the optimal discharging time for the synthesis of stable colloidal MnO2 and also reaction mechanism was verified by optical emission spectroscopy (OES) analysis. Secondly, MnO2 nanoparticles were synthesized by SPP with a small amount of reducing sugar. The precipitation of brown color was observed after 8 min of plasma discharge and then completely separated into colorless solution and precipitation. It was confirmed layered type of nanoporous birnessite-MnO2 by X-ray powder diffraction (XRD), fourier-transform infrared spectroscopy (FT-IR), and electron microscopes. The most important merits of this approach are environmentally friendly process within a short time compared to the conventional method. Moreover, the morphology and the microstructure could be controllable by discharge conditions for the appropriate potential applications, such as secondary batteries, supercapacitors, adsorbents, and catalysts.

Effect of Puffing on Quality Characteristics of Red Ginseng Tail Root (팽화처리가 홍미삼의 품질특성에 미치는 영향)

  • Hong, Hee-Do;Kim, Young-Chan;Kim, Sung-Soo;Sim, Gun-Sub;Han, Chan-Kyu
    • Journal of Ginseng Research
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    • v.31 no.3
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    • pp.147-153
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    • 2007
  • Effect of puffing treatment on saponins, total sugars, acidic polysaccharide, phenolic compounds, microstructure and pepsin digestibility of dried red ginseng tail root were tested. Puffing samples of dried red ginsneng tail root were pre-pared at 20rpm, 15 $kg/cm^2$, $120{\sim}150^{\circ}C$, and for 30 min by a rotary type apparatus of 5 L capacity. Crude saponin content of puffing red ginseng tail root was increased 26.5% compared to non-puffing, especially $Rg_3$ content was increased from 0.49 mg/g to 0.72 mg/g. Total sugar content was not changed, but acidic polysaccharide content was slightly decreased from 7.15% to 6.44% by puffing treatment. Total phenolic compounds was increased from 7.86% to 9.94% by puffing. In terms of individual phenolic compounds, salicylic acid was quantified in puffing tail root, but gentisic acid was quantified in non-puffing. Syringic acid was the most predominant phenolic acid, increased to about 6 times by puffing treatment. On the other hand, gallic acid, p-coumaric acid, caffeic acid and ferulic acid were highly decreased. Microstructure of cross-section in puffing tail root was shown to more uniform shape compared to non-puffing. Pepsin digestibilities of puffing and non puffing red ginseng tail root were 22.4% and 46.2%, respectively (p<0.05). The results indicated that puffing treatment might be useful increasing the bioactive components, preference and digestibility.

A study on formation mechanism of a microstructure and on morphological stability of a Ni-Cr anode improved creep resistance (Creep 저항성이 향상된 Ni-Cr anode의 미세조직 형성 mechanism 및 구조 안정성에 관한 연구)

  • 정도원;이인성;이덕열;임희천
    • 한국전기화학회:학술대회논문집
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    • 2002.07a
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    • pp.251-258
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    • 2002
  • [ $Ni-10wt.\%Cr$ ] green sheet를 불활성분위기로 $900^{\circ}C$까지 승온시킨 다음 부분산화$(P_{H2}/P_{H2O}=10^{-2})$$1100^{\circ}C$에서 3시간 환원처리를 시키는 소결공정으로 Ni-Cr 고용체 기지 주변에 작은 $Cr_2O_3$ 알갱이가 고르게 분포하는 anode(Anode Sintered in Partial oxidation - Reduction atmosphere; ASPR)를 제조하였으며, creep 변형률이 $2.8\%$로서 미세구조에 따른 creep 특성의 비교를 위해 기존의 환원분위기에서만 소결시킨 anode(Anode Sintered in Reduction atmosphere only; ASR)의 $11\%$보다 우수한 creep 저항성을 나타내었다. $Cr_2O_3$ 알갱이가 분산된 미세구조른 부분산화 시 Cr과 Ni의 산화속도 및 확산속도의 차이로 인해 형성되는 것으로 사료되며, creep 전${\cdot}$후 ASPR 시편의 SEM 및 기공률 분석결과 매우 안정적으로 그 형상 및 구조를 유지하고 있음을 확인할 수 있었다. 또한 ASPR 시편의 전기전도도는 약 $15\times10^6\;S/m$로서 기존 ASR 시편의 전기전도도와 유사함을 알 수 있었다.

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