• Title/Summary/Keyword: Gravure coating

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Printing Technology for Bulk-Heterojunction Organic Photovoltaic Cells: Inkjet and Aerosol-Jet Printing

  • Yun, Seong-Cheol;Jeong, Jae-Uk;Kim, Dong-Hwan;Im, Jong-Seon;Lee, Chang-Jin
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2009.05a
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    • pp.11.1-11.1
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    • 2009
  • Bulk-heterojunction type organic photovoltaic cells have been remarkably improved due to the development of efficient donors and post treatment process. However, most of researchers have studied on the OPVs using spin-coating method during the past decade. To commercialize the OPVs, much cheaper printing process should be developed such as inkjet, screen, gravure, and so on. In this study, we have focused on the development of printing technology using Inkjet and Aerosol-Jet printing, which can offer reliable device performance. Finally, 4.5% power conversion efficiency can be achieved under AM 1.5 1sun light illumination, which is the highest value in printed OPVs. We reveal that substantial improvement can be realized by highly efficient bulk heterojunction after printing. Also, we can confirm these two printing methods are promising fabrication methods for large area OPVs. Also, flexible and large area (18 cm2) printed OPVs have been fabricated and device performance will be discussed in detail.

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Effect of PVP(polyvinylpyrrolidone) on the Ag Nano Ink Property for Reverse Offset Printing (PVP(polyvinylpyrrolidone)가 리버스 오프셋용 은 나노 잉크 물성에 미치는 영향)

  • Han, Hyun-Suk;Kwak, Sun-Woo;Kim, Bong-Min;Lee, Taik-Min;Kim, Sang-Ho;Kim, In-Young
    • Korean Journal of Materials Research
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    • v.22 no.9
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    • pp.476-481
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    • 2012
  • Among the various roll-to-roll printing technologies such as gravure, gravure-offset, and reverse offset printing, reverse offset printing has the advantage of fine patterning, with less than 5 ${\mu}m$ line width. However, it involves complex processes, consisting of 1) the coating process, 2) the off process, 3) the patterning process, and 4) the set process of the ink. Each process demands various ink properties, including viscosity, surface tension, stickiness, and adhesion with substrate or clich$\acute{e}$; these properties are critical factors for the printing quality of fine patterning. In this study, Ag nano ink was developed for reverse offset printing and the effect of polyvinylpyrrolidone(PVP), used as a capping agent of Ag nano particles, on the printing quality was investigated. Ag nano particles with a diameter of ~60 nm were synthesized using the conventional polyol synthesis process. Ethanol and ethylene glycol monopropyl ether(EGPE) were used together as the main solvent in order to control the drying and absorption of the solvents during the printing process. The rheological behavior, especially ink adhesion and stickiness, was controlled with washing processes that have an effect on the offset process and that played a critical role in the fine patterning. The electrical and thermal behaviors were analyzed according to the content of PVP in the Ag ink. Finally, an Ag mesh pattern with a line width of 10 ${\mu}m$ was printed using reverse offset printing; this printing showed an electrical resistivity of 36 ${\mu}{\Omega}{\cdot}cm$ after sintering at $200^{\circ}C$.

The Evaluation of the Preparation and Characterization of Inks based on Surface-modified Specialty Carbon Black(SCB) (표면개질 스페셜티 카본블랙의 제조 및 잉크 특성 평가)

  • Park, Dong Jun;Kim, Song Hui;Park, Soo Youl
    • Textile Coloration and Finishing
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    • v.30 no.3
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    • pp.168-179
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    • 2018
  • The modified surface of specialty carbon black(SCB) is one of the main technical factors for producing a uniform color and stable dispersion. In this work, the carboxylation or sulfonation process of SCB was used to improve the dispersive properties of hydrophilic solvents such as 1,6-hexanediol and propylene glycol monomethyl ether acetate(PGMEA). The results showed that the color strength of SCB DC2500G changed little with a range of 0.128~0.941(${\Delta}E$) compared to other SCB DC2500G material. In contrast, in the case of SCB EG410, there was a uniform color value with a range of 0.144~0.252(${\Delta}E$). Also, in our experiments, a modified SCB was confirmed by printing ink material as a melt coating paper. It may be possible that the SCB EG410 material can be advantageous as a gravure ink product. Finally, the modified SCB obtained from this research will have a large impact on the industry as a potential material for toners, paint, rubber, fillers, and other carbon black additives.