• Title/Summary/Keyword: Grain Model

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A Boundary diffusion creep model of grain boundary phase of materials (재료결정립계상의 입계확산크립 모델)

  • 김형섭
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2000.04a
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    • pp.192-195
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    • 2000
  • In describing the plastic deformation behaviour of fine grained materials a phase mixture model in which a polycrystalline material is regarded as a mixture of a crystalline phase and a grain boundary phase has been successful. The deformation mechanism for the grain boundary phase which is necessary for applying the phase mixture model is modelled as a diffusional flow of matter though the grain boundary. The proposed model can explain the strain rate and grain size dependence of the strength of the grain boundary phase.

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A Boundary Diffusion Creep Model for the Plastic Deformation of Grain Boundary Phase of Nanocrystalline Materials (나노재료 입계상의 소성변형에 대한 입계확산크립 모델)

  • 김형섭;오승탁;이재성
    • Transactions of Materials Processing
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    • v.10 no.5
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    • pp.383-388
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    • 2001
  • In describing the plastic deformation behaviour of ultrafine-grained materials, a phase mixture model in which a polycrystalline material is regarded as a mixture of a crystalline phase and a grain boundary phase has been successful. The deformation mechanism for the grain boundary phase, which is necessary for applying the phase mixture model to polycrystalline materials, is modelled as a diffusional flow of matter along the grain boundary. A constitutive equation for the boundary diffusion creep of the boundary phase was proposed, in which the strain rate is proportional to (stress/grain siz $e^{2}$). The upper limit of the stress of the boundary phase was set to equal to the strength to the amorphous phase. The proposed model can explain the strain rate and grain size dependence of the strength of the grain boundary phase. Successful applications of the model compared with published experimental data are described.

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Prediction model for prior austenite grain size in low-alloy steel weld HAZ (용접열영향부 호스테나이트 결정립 크기 예측 모델링)

  • 엄상호;문준오;이창희;윤지현;이봉상
    • Proceedings of the KWS Conference
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    • 2003.05a
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    • pp.43-45
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    • 2003
  • The empirical model for predicting the prior austenite grain size in low-alloy steel weld HAZ was developed through examining the effect of alloying element. The test alloys were made by vacuum induction melting. Grain growth behaviors were observed and analyzed by isothermal grain growth test and subsequent metallography. As a result, it was found that the grain growth might be controlled by grain boundary diffusion and the empirical model for grain growth was presented.

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Prediction Model for the Microstructure and Properties in Weld Heat Affected Zone: II. Prediction Model for the Austenitization Kinetics and Austenite Grain Size Considering the Effect of Ferrite Grain Size in Fe-C-Mn Steel (용접 열영향부 미세조직 및 재질예측 모델링: II. Fe-C-Mn 강에서 페라이트 결정립크기의 영향을 고려한 Austenitization kinetics 및 오스테나이트 결정립크기 예측모델)

  • Ryu, Jong-Geun;Moon, Joon-Oh;Lee, Chang-Hee;Uhm, Sang-Ho;Lee, Jong-Bong;Chang, Woong-Sung
    • Journal of Welding and Joining
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    • v.24 no.1
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    • pp.77-87
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    • 2006
  • Considering ferrite grain size in the base metal, the prediction model for $A_{c3}$ temperature and prior austenite grain size at just above $A_{c3}$ temperature was proposed. In order to predict $A_{c3}$ temperature, the Avrami equation was modified with the variation of ferrite grain size, and its kinetic parameters were measured from non-isothermal data during continuous heating. From calculation using a proposed model, $A_{c3}$ temperatures increased with increasing ferrite grain size and heating rate. Meanwhile, by converting the phase transformation kinetic model that predicts the ferrite grain size from austenite grain size during cooling, a prediction model for prior austenite grain size at just above the $A_{c3}$ temperature during heating was developed.

Simulation for Performance Analysis of a Grain Cooler (곡물냉각기의 성능해석을 위한 시뮬레이션)

  • 박진호;정종훈
    • Journal of Biosystems Engineering
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    • v.26 no.5
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    • pp.449-460
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    • 2001
  • This study was carried out to develop a simulation model with EES(Engineering equation solver) for analyzing the performance of a grain cooler. In order to validate the developed simulation model, several main factors which have affected on the performance of the gain cooler were investigated through experiments. A simulation model was developed in the standard vapor compression cycle, and then this model was modified considering irreversibe factors so that the developed alternate model could predict the actual cycle of a grain cooler. The compressor efficiency in vapor compression cycle considering irreversibility much affected on the coefficient of performance(COP). The COP in the standard vapor compression cycle model was greatly as high as about 6.50, but the COP in an alternative model considering irreversibility was as low as about 3.27. As a result of comparison between the actual cycle and the vapor compression cycle considering irreversibility, the difference of pressure at compressor outlet(inlet) was a little by about 48kPa (8.8kPa), the temperatures of refrigerant at main parts of the grain cooler were similar. and the temperature of chilled air was about 8$\^{C}$ in both. The model considering irreversibility could predict performance of the grain cooler. The theoretical period required to chill grain of 1,383kg from the initial temperature 24$\^{C}$ to below 11$\^{C}$ was about 55 hours 30 minutes, and the actual period required in a grain bin was about 58 hours. The difference between the predicted and an actual period was about 2 hours 30 minutes. The cooling performance predicted by the developed model could well estimate the cooling period required to chill the grain.

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A Study on Simulation of Desulfurization in a Continuous Fluidized Bed Using Natural Manganese Ore (천연망간광석을 이용한 연속식 유동층 반응기에서 탈황모사에 관한 연구)

  • Hong, Sung Chang
    • Korean Chemical Engineering Research
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    • v.43 no.2
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    • pp.278-285
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    • 2005
  • In the present work, a reaction of sulfur removal and simulation of desulfurization based on the grain model and two-phase theory were studied using natural manganese ore (NMO) as a sorbent in a continuous fluidized bed reactor. The effect of desulfurization was investigated through the grain model considered the change of pore structure as a function of desulfurization time, particle size of NMO, and diffusion velocity of $SO_2$ in the pores. Among these parameters, the diffusion of $SO_2$ in the pores of NMO was the most important factor. Moreover, the reaction of sulfur removal and desulfurization in a continuous fluidized bed reactor using NMO as a sorbent could be well predict through the grain model and two-phase theory, respectively.

Finite Element Analysis of Superplastic Forming Processes Considering Grain Growth (I) (결정립 성장을 고려한 초소성 성형공정의 유한요소해석(I))

  • Kim, Y.G.;Song, J.S.;Kim, Y.H.
    • Transactions of Materials Processing
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    • v.21 no.3
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    • pp.151-159
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    • 2012
  • Finite element simulations were conducted to investigate the influence of grain growth in the superplastic blow forming process. A microstructure-based constitutive model considering grain growth effects is proposed and used in the simulations. Also, a grain growth rate equation accounting for both static and dynamic grain growth is implemented. The simulations were made using a 2D plane-strain model for constrained blow forming and an axisymmetric model for free bulging. These two models showed different features during the forming stages. However, the forming pressure-time curve and the thickness distribution obtained by both simulations explained well the deformation hardening induced by the grain growth during superplastic forming. This study shows that grain growth is an important factor in determining the material behavior during superplastic deformation.

Prediction Model for the Microstructure and Properties in Weld Heat Affected Zone: III. Prediction Model for the Austenite Grain Growth Considering the Influence of Initial Austenite Grain Size in Weld HAZ of Precipitates Free Low Alloyed Steel (용접 열영향부 미세조직 및 재질 예측 모델링 : III. 석출물 - Free 저합금강의 초기 오스테나이트 결정립크기의 영향을 고려한 용접 열영향부 오스테나이트 결정립성장 예측 모델)

  • Uhm, Sang-Ho;Moon, Joon-Oh;Jeong, Hong-Chul;Lee, Jong-Bong;Lee, Chang-Hee
    • Journal of Welding and Joining
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    • v.24 no.4
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    • pp.39-49
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    • 2006
  • The austenite grain growth model in low alloyed steel HAZ without precipitates was proposed by analyzing isothermal grain growth behavior. Steels used in this study were designed to investigate the effect of alloying elements. Meanwhile, a systematic procedure was proposed to prevent inappropriate neglect of initial grain size (D0) and misreading both time exponent and activation energy for isothermal grain growth. It was found that the time exponent was almost constant, irrespectively of temperature and alloying elements, and activation energy increased with the addition of alloying elements. From quantification of the effect of alloying elements on the activation energy, an isothermal grain growth model was presented. Finally, combining with the additivity rule, the austenite grain size in the CGHAZ was predicted.

Development of FE Analysis Scheme for Milli-Part Forming Using Grain and Grain Boundary Element (입자요소를 이용한 미세 박판 부품의 유한요소 해석 기법 개발)

  • 구태완;김동진;강범수
    • Transactions of Materials Processing
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    • v.11 no.5
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    • pp.439-446
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    • 2002
  • This study presents a new computational model to analyze the grain deformation in a polycrystalline aggregate in a discrete manner and based directly in the underlying physical micro-mechanisms. When scaling down a metal forming process, the dimensions of the workpiece decrease but the microstructure of the workpiece remains the similar. Since the dimensions of the workpiece are very small, the microstructure especially the grain size will play an important role in micro forming, which is called size effects. As a result, specific characteristics have to be considered for the numerical analysis. The grains and grain boundary elements are introduced to model individual grains and grain boundary facets, respectively, to consider the size effects in the micro forming. The constitutive description of the grain elements accounts for the rigid-plastic and the grain boundary elements for visco-elastic relationships. The capability of the proposed approach is demonstrated through application of grain element and grain boundary element in the micro forming.

Analysis for Densification Behavior and Grain Growth of Nanocrystalline Ceramic Powder under High Temperature (나노 세라믹 분말의 고온 치밀화와 결정립 성장의 해석)

  • 김홍기;김기태
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.11
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    • pp.2749-2761
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    • 2000
  • Densification, grain growth, and phase transformation of nanocrystalline ceramic powder were investigated under pressureless sintering, sinter forging, and hot pressing. A constitutive model for densification of nanocrystalline ceramic powder was proposed and implemented into a finite element program (ABAQUS). A grain growth model was also proposed by including the effect of applied stress on grain growth when phase transformation occurs. Finite element results by using the proposed models well predicted densification behavior, deformation, and grain growth of nanocrystalline titania powder during pressureless sintering, sinter forging, and hot pressing. Finite element results by using the proposed model also well predicted experimental data in the literature for densification behavior of nanocrystalline zirconia powder during pressureless sintering and sinter forging.