• Title/Summary/Keyword: Grain Element

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The prediction of grain size of Al-5wt%Mg alloy by FEM (유한요소법을 이용한 Al-5wt%Mg합금의 미세조직 크기 예측)

  • 황원주;조종래;배원병
    • Transactions of Materials Processing
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    • v.8 no.6
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    • pp.620-625
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    • 1999
  • A finite element analysis is performed to predict the recrystallized volume fraction and the mean grain size in hot compression of Al-5wt%Mg alloy. In the analysis, a modeling equation of flow stress is assumed as a function of strain, strain rate, and temperature. And the influence of above varibles on flow stress is quantified by using Zener-Hollomon Parameter. In the modeling equation, effects of strain hardening and dynamic recrystallization on microstructure of Al-5wt%Mg alloy are investigated. The predicted results of recrystallized volume fraction and mean grain size are in good agreement with those of microstructures obtained from hot compression tests.

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Voronoi Grain-Based Distinct Element Modeling of Thermally Induced Fracture Slip: DECOVALEX-2023 Task G (Benchmark Simulation) (Voronoi 입자기반 개별요소모델을 이용한 암석 균열의 열에 의한 미끄러짐 해석: 국제공동연구 DECOVALEX-2023 Task G(Benchmark simulation))

  • park, Jung-Wook;Park, Chan-Hee;Lee, Changsoo
    • Tunnel and Underground Space
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    • v.31 no.6
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    • pp.593-609
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    • 2021
  • We proposed a numerical method for the thermo-mechanical behavior of rock fracture using a grain-based distinct element model (GBDEM) and simulated thermally induced fracture slip. The present study is the benchmark simulation performed as part of DECOVALEX-2023 Task G, which aims to develop a numerical method to estimate the coupled thermo-hydro-mechanical processes within the crystalline rock fracture network. We represented the rock sample as an assembly of Voronoi grains and calculated the interaction of the grains (blocks) and their interfaces (contacts) using a distinct element code, 3DEC. Based on an equivalent continuum approach, the micro-parameters of grains and contacts were determined to reproduce rock as an elastic material. Then, the behavior of the fracture embedded in the rock was characterized by the contacts with Coulomb shear strength and tensile strength. In the benchmark simulation, we quantitatively examined the effects of the boundary stress and thermal stress due to heat conduction on fracture behavior, focusing on the mechanism of thermally induced fracture slip. The simulation results showed that the developed numerical model reasonably reproduced the thermal expansion and thermal stress increment, the fracture stress and displacement and the effect of boundary condition. We expect the numerical model to be enhanced by continuing collaboration and interaction with other research teams of DECOVALEX-2023 Task G and validated in further study experiments.

Computer aided simulation of spark plasma sintering process (Part 1 : formulation) (스파크 플라즈마 소결공정의 전산모사(1부 : 수식화))

  • Keum Y.T.;Jean J.H.
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.16 no.1
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    • pp.38-42
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    • 2006
  • Spark plasma sintering processes have been rapidly introduced recently to improve the quality and productivity of ceramic products and to solve the problem of environmental pollutions. Sintering temperatures and pressing pressures in the spark plasma sintering process are known to be the important factors highly affecting the quality of the ceramics. In this research, in order to see the effects of sintering temperatures and pressing pressures on the grain growth during the spark plasma sintering process of $Al_2O_3$ the grain growth processes associated with sintering temperatures and pressing pressures are simulated by the Monte Carlo method (MCM) and the finite element method (FEM). In this Part 1, the formulations for the simulation, which is the theoretical background of Part 2, are introduced.

Micromechanical Superplastic Model for the Analysis of Inhomogeneous Deformation in Heterogeneous Microstructure (비균일 조직에 따른 불균일 변형 해석을 위한 미시역학적 초소성 모텔)

  • Kim, Tae-Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.12
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    • pp.1933-1943
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    • 2001
  • A micromechanical model is presented for superplasticity in which heterogeneous microstructures are coupled with deformation behavior. The effects of initial distributions of grain size, and their evolutions on the mechanical properties can be predicted by the model. Alternative stress rate models such as Jaumann rate and rotation incremental rate have been employed to analyze uniaxial loading and simple shear problems and the appropriate modeling was studied on the basis of hypoelasticity and elasto-viscoplasticity. The model has been implemented into finite element software so that full process simulation can be carried out. Tests have been conducted on Ti-6Al-4V alloy and the microstructural features such as grain size, distributions of grain size, and volume fraction of each phase were examined for the materials that were tested at different strain rates. The experimentally observed stress-strain behavior on a range of initial grain size distributions has been shown to be correctly predicted. In addition, the effect of volume fraction of the phases and concurrent grain growth were analyzed. The dependence of failure strain on strain rate has been explained in terms of the change in mechanism of grain growth that occurs with changing strain rate.

The Relationship between Anatomical Characteristics and Compression Strength Parallel to Grain in Major Species of Lepidobalanus (참나무 아속(亞屬) 주요 수종의 조직적 성질과 종압축강도와의 관계)

  • Oh, Seung-Won
    • Journal of the Korean Wood Science and Technology
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    • v.26 no.1
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    • pp.63-69
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    • 1998
  • This study was carried out to get some basic information on mechanical properties of Korea Lepidobalanus for rational utilization of wood. Five species of Quercus variabilis, Q. aliena, Q. serrata, Q. mongolica, Q. acutissima belong to Lepidobalanus were investigated in this research. Relationship of anatomical characteristics to compression strength parallel to grain was analyzed using stepwise regression technique. All possible combination of 21 independent variables were regressed on compression strength parallel to grain. The summarized results in this study were as follows: I. In the proportion of wood structural elements, the factors that had the greatest influence on compression strength parallel to grain appeared to be proportion of ray in earlywood in Q. variabilis and Q. acutissima, proportion of wood fiber in latewood in Q. aliena and Q. serrata and proportion of vessel in earlywood in Q. mongolica respectively. 2. In the size of wood element and its structure, the factors that had the greatest influence on compression strength parallel to grain were microfibril angle in Q. variabilis, Q. serrata and Q. mongolica and length of wood fiber in Q. aliena and Q. acutissima.

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Manufacturing of Cu-26.7Zn-4.05Al(wt.%) Shape Memory Alloy Using Spark Plasma Sintering (Spark Plasma Sintering을 이용한 Cu-26.7Zn-4.05Al(wt.%) 형상기억합금의 제조)

  • Park, No-Jin;Lee, In-Sung;Cho, Kyeong-Sik;Kim, Sung-Jin
    • Korean Journal of Materials Research
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    • v.13 no.6
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    • pp.352-359
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    • 2003
  • In order to control the grain size, the spark plasma sintering technique is applied for the manufacturing of Cu-26.7Al-4.05AI(wt.%) shape memory alloy with pure Cu, Zn, and Al element powders. The sintering processes were carried out under different atmospheres. The sintered bodies were denser under Ar or Ar+4%$H_2$gas atmosphere than under vacuum. With use of small-sized powders, a very small average grain size of 2∼3 $\mu\textrm{m}$ was obtained, but the single phase was not formed. With the large-sized powders the single austenitic phase was observed with the average grain size of $70∼72\mu\textrm{m}$. When the different size of raw powders was mixed, it is confirmed that the average grain size of the manufactured alloys was 15 $\mu\textrm{m}$ with single austenitic phase, but the distribution of grain size was not uniform.

Prediction of Recrystallization Behaviors in Steel Sheet during Hot Rolling Process (열간압연 중 발생하는 강판재 내의 재결정 거동 예측)

  • Lee, Jung-Seo;Park, Jong-Jin
    • Transactions of Materials Processing
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    • v.7 no.2
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    • pp.150-157
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    • 1998
  • Recently the SPPC technology is being developed in steel rolling industries for the purpose of enhancing mechanical properties of rolled sheets. The technology is to produce steel sheets with finer and more uniformly distributed grains by prediction of recrystallization behaviors and on-line control of rolling parameters during hot rolling process. In this study a finish rolling process was analyzed by a three-dimensional rigid-thermoviscoplastic finite element method and recrystallization behaviors of several locations in the sheet were predicted by Sellars equations. As a result it was found that the initial grain size of 84 ${\mu}m$ became $21-23\;{\mu}m\;20-22{\mu}m\;and\;18-20{\mu}m$ at front middle and end portions of the sheet respectively. It was also found that variations of the grain size became $$0.6{\sim}2{\mu}m\;and\;10{\mu}\mum$$ in thickness and width directions respectively.

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A Computationally Efficient Finite Element Analysis Algorithm Considering 2-D Magnetic Properties of Electrical Steel Sheet

  • Yao, Yingying;Li, Wei;Yoon, Hee-Sung;Fujiwara, Koji;Koh, Chang-Seop
    • Journal of Electrical Engineering and Technology
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    • v.3 no.3
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    • pp.385-390
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    • 2008
  • For taking account of the two-dimensional magnetic properties of a grain-oriented electrical steel sheet, the effective anisotropic tensor reluctivity is examined, and a computationally efficient algorithm is suggested by using the response surface method to model the two-dimensional magnetic properties. It is shown that the reconstructed two-dimensional magnetic properties are fairly effective to stabilize the convergence characteristics of the Newton-Raphson iteration in the nonlinear magnetic field analysis.

The Prediction of Dynamic Recrystallization and Grain Size of 304 Stainless Steel during Hot Deformation (304 스테인리스강의 열간동적재결정과 미세조직 예측)

  • 권영표;조종래;이성열;이정환
    • Transactions of Materials Processing
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    • v.10 no.7
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    • pp.573-578
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    • 2001
  • The flow stress of 304 stainless steel during hot forming process were determined by conducting hot compression tests at the range of 1273 K∼1423 K and 0.05 /s∼2.0 /s as these are typical temperature and strain rate in hot forging operation. In this material, Dynamic recrystallization was found to be the major softening mechanism with this conditions as Previous studies. Based on the observed phenomena, a constitutive model of flow stress was assumed as a function of strain, strain rate, temperature. In the constitutive model, the effects of strain hardening and dynamic recrystallization were taken into consideration. A finite element method connected to constitutive model was performed to predict the dynamic recrystallization behaviors and also stress-strain curves in hot compression of 304 stainless steel.

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