• Title/Summary/Keyword: Grain Deformation Method

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Bulk Processing of an Amorphous $AI_{85}Ni_{10}Y_{5}$ Alloy Ribbon and Mechanical Properties by Annealing Treatment (비정질 $AI_{85}Ni_{10}Y_{5}$ 합금 리본의 벌크화와 어닐링에 따른 기계적 특성)

  • 고병철;김종현;유연철
    • Transactions of Materials Processing
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    • v.8 no.6
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    • pp.626-633
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    • 1999
  • $Al_{85}Ni_{10}Y_5$ (at. %) amorphous alloy ribbons have been produced by rapidly solidification process and consolidated by the conventional powder metallurgy method. The grains with ∼90 nm were obtained in the Al85Ni10Y5 alloy extrudates by hot-pressing followed by hot-extusion. To investigate the effect of heat treatment on microstructural change of the extrudates, heat treatment was carried out from 200℃ to 400℃ at the step of 50℃. In addition, mechanical properties of the extrudates were analysed from torsion test at the temperature range or 400∼500℃ under a strain rates of 0.2, 0.5, and 1.0/sec. The extrudates showed a flow stress of ∼190 MPa and low elongation of ∼150% at 400℃, contributing to the enhancement of ductility and hardness for extrudates. Also, grain boundary sliding was occurred in the $Al_{85}Ni_{10}Y_5$ alloy during hot deformation.

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Quantification of Granite Deformation of Pocheon-Gisanri Area Using Wavy Extinction of Quartz Grain (석영의 파동소광을 이용한 포천-기산리 일대의 화강암 변형의 정량화)

  • 정원석;윤현수;나기창
    • The Journal of the Petrological Society of Korea
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    • v.12 no.3
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    • pp.101-109
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    • 2003
  • The wavy extinction of quartz can be used as a standard indicator showing the degree of rock deformation. In determine the degree of rock deformation, the intensity of wavy extinction (IWE) of quartz was measured using polarizing microscope, digital camera, and NIH Image program. This method was applied to the granite of Pocheon-Gisanri area, which are divided three type; biotite granite (Gb), garnet biotite granite (Ggb) and two mica granite (Gtm). In this study, measurement of wavy extinction was proceeded Ggb in eastern part and Gb in western part based on the Pocheoneup. The result was that Gb shows low deformation degree below D2, and Ggb represents high deformation degree above D3, generally showing that increasing deformation degree from northwest to southeast in the studied area. It is suggested that the fault which penetrated Ggb in 1/250,000 geological map affected the deformation degree of Ggb.

A Study on the Milli-Forming of Crystalline Materials with Damage (결함을 고려한 결정 재료의 밀리 성형에 관한 연구)

  • 김용일;심경섭;이용신
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.120-126
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    • 2003
  • Finite element analysis model is suggested for analysis of milli-forming process, which forms milli-size products. Since the size of workpiece in a milli-forming process ranges from a few hundred micrometers to a few millimeters, microstructural changes such as the growth of micro-voids and the development of preferred orientation in a grain become crucial factors for the success of milli-forming. This analysis model incorporates anisotropy from deformation torture and deterioration of mechanical properties due to the growth of micro-voids. Applications of the proposed modeling to milli-forming are given and the results are carefully examined to understand the deformation characteristics such as texture development and damage evolution during extrusion/drawing of a milli-bar.

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Effects of Surface Deformation on Intergranular Oxidation of Alloy 600 (Alloy 600의 결정립계 산화에 대한 표면 변형의 영향)

  • Ha, Dong Woog;Lim, Yun Soo;Kim, Dong Jin
    • Corrosion Science and Technology
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    • v.19 no.3
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    • pp.138-145
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    • 2020
  • Immersion tests of Alloy 600 were conducted in simulated primary water environments of a pressurized water reactor at 325 ℃ for 10, 100, and 1000 h to obtain insight into effects of surface deformation on internal and intergranular (IG) oxidation behavior through precise characterization using various microscopic equipment. Oxidized samples after immersion tests were covered with polyhedral and filamentous oxides. It was found that oxides were abundant in mechanically ground (MG) samples the most. The number density of surface oxides increased with time irrespective of the method of surface finish. IG oxidation occurred in mechanically polished (MP) and chemically polished (CP) samples with thin internal oxidation layers. However, IG oxidation was suppressed with relatively thick internal oxidation layers in MG samples compared to MP and CP samples, suggesting that MG treatment could increase resistance to primary water stress corrosion cracking (PWSCC) from the standpoint of IG oxidation. As a result, appropriate surface treatment for Alloy 600 could prevent oxygen diffusion into grain boundaries, inhibit IG oxidation, and finally induce its high PWSCC resistance.

Prediction of Microstructural Evolution in Hot Forging of Steel by the Finite Element Method (유한요소법에 의한 열간성형공정에서 강의 미세조직변화 예측)

  • 장용순;고대철;김병민
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.7
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    • pp.129-138
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    • 1998
  • The objective of this study is to demonstrate the ability of a computer simulation of microstructural evolution in hot forging of C-Mn steels. The development of microstructure is strongly dependent on process variables and metallurgical factors that affect time history of thermodynamical variables such as temperature, strain. and strain rate during deformation. Then finite element method is applied for the prediction of microstructural evolution, and it should be coupled with heat transfer analysis to consider the change of thermodynamical properties during forming process. In this study, Yada's recrystallization model and rigid-thermoviscoplastic finite element method are employed in order to analyze microstructural evolution during hot forging process. To show the validity and effectiveness of the proposed method, experiments are accomplished and the results of experiments are compared with those of simulations.

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Finite Element Analysis of Multi-Stage Deep Drawing Process for High Precision Rectangular Case with Extreme Aspect Ratio (세장비가 큰 사각컵 디프 드로잉의 유한요소 해석)

  • Ku T.W.;Ha B.K.;Song W.J.;Kang B.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2002.02a
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    • pp.274-284
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    • 2002
  • Deep drawing process for rectangular drawn section is different with that for axisymmetric circular one. Therefore deep drawing process for rectangular drawn section requires several intermediate steps to generate the final configuration without any significant defect. In this study, finite element analysis for multi-stage deep drawing process for high precision rectangular cases is carried out especially for an extreme aspect ratio. The analysis is performed using rigid-plastic finite element method with an explicit time integration scheme of the commercial program, LS-DYNA3D. The sheet blank is modeled using eight-node continuum brick elements. The results of analysis show that the irregular contact condition between blank and die affects the occurrence of failure, and the difference of aspect ratio in the drawn section leads to non-uniform metal flow, which may cause failure. A series of experiments for multi-stage deep drawing process for the rectangular cases are conducted, and the deformation configuration and the thickness distribution of the drawn rectangular cases are investigated by comparing with the results of the numerical analysis. The numerical analysis with an explicit time integration scheme shows good agreement with the experimental observation.

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Prediction of microstructural evloution in hot forging of steel by finite element method (유한요소법에 의한 열간단조공정에서 강의 미세조직변화 예측)

  • 장용순;고대철;최재찬
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.219-222
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    • 1995
  • The objective of this study is to demonstrate the ability of a computer simulation of microstructural evolution in hot forging of C-Mn steels. The finite element method is applied to the prediction of the microstructural evolution, and it should be coupled with heat transfer analysis to consider the change of thermomechanical properties during the deformation. In this study, Yada's recrystallization model and rigid-thermoviscoplastic finite element method were employed in order to analyze microstructural evolution during hot forging process. To show the validity and effectveness of the proposed method, the experiment of hot compression process was accomplished and the results of experiment were compared with those of simulation. Consequently, this approach shows a good agreement with experimental results.

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Frictional Effects on the Deformation Behavior of materials and Die during Equal Channel Angular Pressing(ECAP) with Pure-Zr (Pure-Zr의 ECAP공정에서 마찰이 재료의 변형거동과 금형에 미치는 영향)

  • Kwon, G. H.;Chae, S. W.;Kwon, S. I.;Kim, M. H.;Hwang, S. K.
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.6
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    • pp.182-187
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    • 2001
  • Much research efforts have been made on the equal-channel angular pressing(ECAP)that produces ultra-fine grain size materials. Recently many materials have been tested for ECAP process, and in this paper pure-Zirconium is considered due to its applicability to nuclear reactors. Among many process parameters of ECAP, frictional effects on the deformation behavior of materials and on the stress distribution of die have been investigated. The finite element method has been employed in order to investigate this issue, and experiments have also been made to verify the numerical results.

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Microstructures and Texture of Al/Al2O3 Composites Fabricated by a Powder-in Sheath Rolling Method (분말시스압연법에 의해 제조한 Al/Al2O3 복합재료의 미세조직 및 집합조직)

  • 이성희;이충효
    • Journal of Powder Materials
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    • v.10 no.2
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    • pp.103-107
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    • 2003
  • Aluminum-based $Al/Al_2O_3$ composites were fabricated by a powder-in sheath rolling method. A stainless steel tube with outer diameter of 12 mm and wall thickness of 1 mm was used as a sheath. A mixture of aluminum powder and $Al_2O_3$ particles of which volume content was varied from 5 to 20%, was filled in the tube by tap filling and then rolled by 75% reduction in thickness at ambient temperature. The rolled specimen was then sintered at 56$0^{\circ}C$ for 0.5 h. The mixture of Al powders and $Al_2O_3$ particles was successfully consolidated by the sheath rolling. The $Al/Al_2O_3$ composite fabricated by the sheath rolling showed a recrystallized structure, while unreinforced Al powder compact fabricated by the same procedure showed a deformed structure. The unreinforced Al powder compact was characterized by a deformation (rolling) texture of which main component is {112}<111>, while the $Al/Al_2O_3$ composite showed a mixed texture oi deformation and recrystallization. The sintering resulted in recrystallization in Al powder compact and grain growth in the composite.

Selection of design friction angle: a strain based empirical method for coarse grained soils

  • Sancak, Emirhan;Cinicioglu, Ozer
    • Geomechanics and Engineering
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    • v.20 no.2
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    • pp.121-129
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    • 2020
  • In the design of geotechnical structures, engineers choose either peak or critical state friction angles. Unfortunately, this selection is based on engineer's preference for economy or safety and lacks the assessment of the expected level of deformation. To fill this gap in the design process, this study proposes a strain based empirical method. Proposed method is founded on the experimentally supported assumption that higher dilatancy angles result in more brittle soil response. Using numerous triaxial test data on ten different soils, an empirical design chart is developed that allows the estimation of shear strain at failure based on soil's peak dilatancy angle and mean grain diameter. Developed empirical chart is verified by conducting a small scale retaining wall physical model test. Finally, a design methodology is proposed that makes the selection of design friction angle in structured way possible based on the serviceability limits of the proposed structure.