• Title/Summary/Keyword: Grain Boundary Cavity

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Prediction of Creep Rupture Time and Strain of Steam Pipe Accounting for Material Damage and Grain Boundary Sliding (재료손상과 입계 미끄럼을 고려한 증기배관의 크리프 파단수명 및 변형률 예측)

  • 홍성호
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.5
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    • pp.1182-1189
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    • 1995
  • Several methods have been developed to predict the creep rupture time of the steam pipes in thermal power plant. However, existing creep life prediction methods give very conservative value at operating stress of power plant and creep rupture strain cannot be well estimated. Therefore, in this study, creep rupture time and strain prediction method accounting for material damage and grain boundary sliding is newly proposed and compared with the existing experimental data. The creep damage evolves by continuous cavity nucleation and constrained cavity growth. The results showed good correlation between the theoretically predicted creep rupture time and the experimental data. And creep rupture strain may be well estimated by using the proposed method.

A Study on the High Temperature Deformation and the Cavity Initiation of Gamma TiAl Alloy ($\gamma$-TiAl 합금의 고온변형 및 Cavity 형성 연구)

  • Kim J. H.;Ha T. K.;Chang Y. W.;Lee C. S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.05a
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    • pp.172-175
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    • 2001
  • The high temperature deformation behavior of two-phase gamma TiAl alloy has been investigated with the variation of temperature and ${\gamma}/{\alpha}_2$ volume fraction. For this purpose, a series of load relaxation tests and tensile tests have been conducted at temperature ranging from 800 to $1050^{\circ}C$. In the early stage of the deformation as in the load relaxation test experimental flow curves of the fine-grained TiAl alloy are well fitted with the combined curves of two processes (grain matrix deformation and dislocation climb) in the inelastic deformation theory. The evidence of grain boundary sliding has not been observed at this stage. However, when the amount of deformation is large (${\epsilon}{\approx}$ 0.8), flow curves significantly changes its shape indicating that grain boundary sliding also operates at this stage, which has been attributed to the occurrence of dynamic recrystallization during the deformation. With the increase in the volume fraction of ${\alpha}_2$-phase, the flow stress for grain matrix deformation increases since ${\alpha}_2$-Phase is considered as hard phase acting as barrier for dislocation movement. It is considered that cavity initiation is more probable to occur at ${\alpha}_2/{\gamma}$ interface rather than at ${\gamma}/{\gamma}$ interface.

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Analysis of Creep Crack Growth at High-Temperature Components by Diffusive Growth Model of Grain Boundary Cavities (I)-Effect of Grain Boundary Cavitation on Stress Field and Crack Growth Rate- (입계기공의 확산성장 모델을 이용한 고온기기의 크립균열전파해석(1)-응력장 및 균열전파속도에 미치는 입계기공의 영향-)

  • Jeon, Jae-Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.4
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    • pp.1177-1185
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    • 1996
  • The crack growth under creep condition is one of the major damage mechanisms which determines remaining life of the component operating at high temperatures. In this paper, the creep crack growth by grain boundary cavitation is studied, which is frequently observed failure mechanism for creep brittle materials. As a result of diffusive growth of creep cavities, it is shown that the crack-tip stress field is modified from the original stress distribution by the amount of singularity attenuation parameter which is function of crack growth rate and material properties. Also, the stress relaxation at crack-tip results in the extension of cavitating area by the load dump effect to meet the macroscopic force equilibrium conditdion.

Microstructural Wear Mechanism of $Al_2O_3-5$ vol% SiC nanocomposite and $Si_3N_4$Ceramics

  • Riu, Doh-Hyung;Kim, Yoon-Ho;Lee, Soo-Wohn;Koichi Niihara
    • Journal of Powder Materials
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    • v.8 no.3
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    • pp.179-185
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    • 2001
  • Through the observation of wear scar of two ceramic materials, microstructural wear mechanisms was investigated. As for the $Al_2O_3$-5 vol% SiC nanocomposite, the grain boundary fracture was suppressed by the presence of SiC nano-particles. The intragranular SiC particles have inhibited the extension of plastic deformation through the whole grain. Part of plastic deformation was accommodated around SiC particles, which made a cavity at the interface between SiC and matrix alumina. On the other hand, gas-pressure sintered silicon nitride showed extensive grain boundary fracture due to the thermal fatigue. The lamination of wear scar was initiated by the dissolution of grain boundary phase. These two extreme cases showed the importance of microstructures in wear behavior.

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입계기공의 확산성장 모델을 이용한 고온 기기의 크립균열전파 해석 (2)

  • Jeon, Jae-Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.4
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    • pp.1186-1193
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    • 1996
  • The analytic solution of the stress field at creep crack in the presence of grain boundary caviation is to be obtained by solving the governing equation which was derived through the previous paper. The complex integral technique is used to slove the singular integral equation. under the help of the information about stress behaviors at the ends of integral region know by numerical solution. The resultant stress disstribution obtained shows the relaxed crack-tip singularity of $r^{1/2+\theta}$ due to the intervention of cavitation effect, otherwise, it should assumed to be $r^{1/2}$ singularity of linear elastic fracture mechanics with no cavitation.

High temperature rupture lifetime of 304 stainless steel under multiaxial stress states (다축응력상태에서의 304 스테인리스강의 고온 파괴수명에 관한 연구)

  • Kim, Ho-Kyung;Chung, Kang;Chung, Chin-Sung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.22 no.3
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    • pp.595-602
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    • 1998
  • Specimens of 304 stainless steel were tested to failure at elevated temperatures under multiaxial stress states, uniaxial tension using smooth bar specimens, biaxial shearing using double shear bar specimens, and triaxial tension using notched bar specimens. Rupture times are compared for uniaxial, biaxial, and triaxial stress states with respect to the maximum principal stress, the von Mises effective stress, and the principal facet stress. The results indicate that the principal facet stress gives the best correlation for the material investigated, and this parameter can predict creep life data under multiaxial stress states with rupture data obtained with specimens under uniaxial stresses. The results also suggest that grain boundary cavitation, coupled with localized deformation processes such as grain boudary sliding, controls the lifetimes of the specimens.

Surface dissolution of Hydroxyapatite Biomaterials with Ca/P Ratio (Ca/P 비에 따른 수산화아파타이트 생체재료의 표면용해 특성)

  • Seo, Dong-Seok;Kim, Hwan;Lee, Jong-Kook
    • Journal of the Korean Ceramic Society
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    • v.41 no.1
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    • pp.45-50
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    • 2004
  • Hydroxyapatite (HA) ceramics with the Ca/P ratios of 1.62, 1.67 and 1.72 were prepared and their dissolution behaviors in distilled water at $37^{\circ}C$ were investigated. It appeared that surface dissolution of the ceramics was initiated from grain boundaries after 3 days of immersion in water. Following 10 days of immersion, microstructural disintergration of HA was severs for non-stoichiometric compounds, I.e Ca/P ratios of 1.62 and 1.72. Notably, a micron-sized circular cavity similar to lacunae, which can be generally formed in osteoclastic resorption process, was observed.

Stress rupture properties and fracture behavior of Ni microalloyed W (W 활성소결체의 응력 파단성 및 파괴 거동에 관한 연구)

  • Kim, Su-Seong;Lee, Kyong-Sub
    • Korean Journal of Materials Research
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    • v.2 no.6
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    • pp.468-476
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    • 1992
  • Stress rupture properties and fracture behavior of Ni microalloyed W were studied using direct load creep tester at 100$0^{\circ}C$, 110$0^{\circ}C$ and 120$0^{\circ}C$ in $H_2$. At the same grain size, 15${\mu}$m, the 100hr. stress rupture strength of W-0.4wt% Ni was 23% higher than that of W-0.2wt%Ni due to the grain growth during test. The minimum creep rate of W-0.2wt%Ni was decreased with an increase in initial grain size. By increasing the Ni content of Ni microalloyed W, rupture time was increased owing to the smaller number and size of cavity. All the specimens showed intergranular fracture by grain boundary sliding and nucleation, growth and coalescence of cavities at grain boundary.

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CREEP-FATIGUE CRACK GROWTH AND CREEP RUPTURE BEHAVIOR IN TYPE 316 STAINLESS STEELS- EFFECT OF HOLD TIME AND AGING TREATMENT

  • Mi, J.W.;Won, S.J.;Kim, M.J.;Lim, B.S.
    • International Journal of Automotive Technology
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    • v.1 no.2
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    • pp.71-77
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    • 2000
  • High temperature materials in service are subjected to mechanical damage due to operating load and metallurgical damage due to operating temperature. Therefore, when designing or assessing life of high temperature components, both factors must be considered. In this paper, the effect of tensile hold time on high temperature fatigue crack growth and long term prior thermal aging heat treatment on creep rupture behavior were investigated using STS 316L and STS 316 austenitic stainless steels, which are widely used for high temperature components like in automotive exhaust and piping systems. In high temperature fatigue crack growth tests using STS 316L, as tensile hold time increased, crack growth rate decreased in relatively short tensile hold time region. In long term aged specimens, cavity type microcracks have been observed at the interface of grain boundary and coarsened carbide.

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Cavitation Behavior of AZ31 Sheet during Gas Blow Forming (AZ31 합금의 부풀림 성형시 공공의 거동)

  • Kim, S.H.;Kang, N.H.;Kwon, Y.N.
    • Transactions of Materials Processing
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    • v.20 no.8
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    • pp.601-610
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    • 2011
  • Based on the facts that AZ31 magnesium alloy can be blow formed just like superplastic aluminum alloys and that most superplastic alloys fail by cavitation, the present study was undertaken to investigate the cavitation behavior of a fine-grained AZ31 sheet during blow forming at the elevated temperature. Other points of interest included the much lower strain rate and temperature dependencies of the magnesium alloy compared with conventional superplastic alloys. It was also aimed to find if cavitation in the AZ31 alloy can be suppressed by hydrostatic pressure, as is the case in most superplastic alloys. Interestingly, the application of hydrostatic pressure did not increase the blow formability of AZ31 sheet, even though it reduced the degree of cavitation. A possible reason for this behavior is discussed.