• Title/Summary/Keyword: Good thermal and mechanical stability

검색결과 118건 처리시간 0.03초

Industrial application of WC-TiAlN nanocomposite films synthesized by cathodic arc ion plating system on PCB drill

  • Lee, Ho. Y.;Kyung. H. Nam;Joo. S. Yoon;Jeon. G. Han;Young. H. Jun
    • 한국표면공학회:학술대회논문집
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    • 한국표면공학회 2001년도 춘계학술발표회 초록집
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    • pp.3-3
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    • 2001
  • Recently TiN, TiAlN, CrN hardcoatings have adapted many industrial application such as die, mold and cutting tools because of good wear resistant and thermal stability. However, in terms of high speed process, general hard coatings have been limited by oxidation and thermal hardness drop. Especially in the case of PCB drill, high speed cutting and without lubricant process condition have not adapted these coatings until now. Therefore more recently, superhard nanocomposite coating which have superhard and good thermal stability have developed. In previous works, WC-TiAlN new nanocomposite film was investigated by cathodic arc ion plating system. Control of AI concentration, WC-TiAlN multi layer composite coating with controlled microstructure was carried out and provides additional enhancement of mechanical properties as well as oxidation resistance at elevated temperature. It is noted that microhardness ofWC-TiA1N multi layer composite coating increased up to 50 Gpa and got thermal stability about $900^{\circ}C$. In this study WC-TiAlN nanocomposite coating was deposited on PCB drill for enhancement of life time. The parameter was A1 concentration and plasma cleaning time for edge sharpness maintaining. The characteristic of WC-TiAlN film formation and wear behaviors are discussed with data from AlES, XRD, EDS and SEM analysis. Through field test, enhancement of life time for PCB drill was measured.

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기능성 엘라스토머를 이용한 선형 폴리페닐렌 설파이드의 개질 및 그 특성 (Modification of Linear Polyphenylene Sulfide with Functional Elastomers and Its Properties)

  • 김성기;홍인권;이상묵
    • 폴리머
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    • 제37권3호
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    • pp.399-404
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    • 2013
  • 장기내열성과 파단신율이 우수한 블렌드 수지를 개발하고자 polyphenylene sulfide(PPS)에 7종류의 elastomer를 용융혼합하여 그 가능성을 조사해 보았다. PPS/elastomer(90/10, 80/20, 70/30) 블렌드를 제조한 후 시험편을 압축성형 또는 sheet를 제조하여 capillary rheometer, UTM, impact tester, SEM 등으로 유변학적 거동, 기계적 특성 및 모폴로지를 측정하였고 오븐에서 일주일간 열을 가한 후 다시 기계적 특성을 측정하였다. 열을 가하기 전의 인장강도는 elastomer 종류에 관계없이 비슷하였고 파단신율은 m-EVA의 경우가 가장 큰 값을 보였다. Elastomer 첨가량을 증가시킴에 따라 신율이 증가하였는데 30 wt%정도 첨가 시 박리가 발생하였다. 오븐테스트 이후에는 인장 강도는 더 증가한 반면에 신율은 급격히 감소하였다. 상기의 elastomer들이 PPS와 부분적인 상용성이 있는 것으로 보이는 바 소량의 elastomer 첨가 만으로도 PPS 가공과 관련된 여러 문제 등을 해결할 수 있어 다양한 그레이드의 개발에 적극 활용될 수 있을 것으로 기대된다.

수정된 내부 에너지 비평형 1차 외삽 경계조건을 적용한 열 유동 격자 볼츠만 모델에 관한 수치적 연구 (Numerical Simulation of Thermal Lattice Boltzmann Model with a Modified In-Ternal Energy Non-Equilibrium First-Order Extrapolation Boundary Condition)

  • 정해권;김래성;이현구;이재룡;하만영
    • 대한기계학회논문집B
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    • 제31권7호
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    • pp.620-627
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    • 2007
  • In this paper, we adapt a modified internal energy non-equilibrium first-order extrapolation thermal boundary condition to the thermal lattice Boltzmann model (TLBM). This model is the double populations approach to simulate hydrodynamic and thermal fields. The bounce-back boundary condition which is a traditional boundary condition of lattice Boltzmann method has only a first order in numerical accuracy at the boundary and numerical instability. A non-equilibrium first-order extrapolation boundary condition has been verified to be of better numerical stability than the bounce-back boundary condition and this boundary condition is proved to be of second-order accuracy for the flat boundaries. The two-dimensional natural convection flow in a square cavity with Pr=0.71 and various Rayleigh numbers are simulated. The results are found to be in good agreement with those of previous studies.

열-기계적 스트레스가 폴리머 피뢰기의 전기적 특성에 미치는 영향 (Effect of Thermal Mechanical Stresses on Electrical Characteristics of Polymer Housed Surge Arresters)

  • 조한구;유대훈
    • 한국전기전자재료학회논문지
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    • 제20권6호
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    • pp.555-560
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    • 2007
  • This paper describes the results of a study on the sealing integrity of polymer housed surge arrester based on the thermal mechanical test. The polymer housed surge arrester employs silicone insulating materials for its housing, instead of the conventional porcelain housing. The polymer housed surge arresters exhibited the highest sealing integrity because it is not air volume between the FRP(fiber reinforced plastics) module and the silicone housing. In accordance, the sealing integrity of station class surge arresters is investigated with moisture ingress test. And, the influence of sealing integrity was evaluated through such as measurement of the deflection, reference voltage, leakage current. In electrical characteristics, reference voltage decreased in the range of $16.45{\sim}16.15\;kV$ with after thermal mechanical test. In contrary, despite the continued moisture ingress, the polymer housed surge arresters exhibited almost the same leakage current value and the resistive leakage current has risen slightly. As a results, It was thought that the polymer housed surge arresters shows good stability with sealing integrity.

New Structure of Rigid Spacers for Tight Bonding of Two Plastic Substrates in Plastic LCD

  • Choi, Hong;Jang, Se-Jin;Bae, Ji-Hong;Choi, Yoon-Seuk;Kim, Sang-Il;Shin, Sung-Sik;Kim, Jae-Hoon
    • 한국정보디스플레이학회:학술대회논문집
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    • 한국정보디스플레이학회 2007년도 7th International Meeting on Information Display 제7권1호
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    • pp.352-355
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    • 2007
  • We have developed tight bonding of plastic LCD with new rigid spacer. For tight bonding of two plastic substrates, we designed structures to collect UV or thermal epoxy placed on the top of rigid spacer spontaneously by capillary effect. We confirmed that tight bonded plastic LCD has a good adhesion without induced defects and a high mechanical stability against the various external deformations. This method can be applicable to the fabrication of large plastic LCDs using stamping process.

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Study of Pixel Isolated PSCOF Mode

  • Kim, Dong-Woo;Shin, Sung-Tae;Jung, Jong-Wook;Kim, Jae-Hoon
    • 한국정보디스플레이학회:학술대회논문집
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    • 한국정보디스플레이학회 2005년도 International Meeting on Information Displayvol.I
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    • pp.399-402
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    • 2005
  • We have studied the Pixel Isolated Phase Separated Composite Organic Film (PI-PSCOF). The PI-PSCOF can be made by the anisotropic phase separation between Ferroelectric Liquid Crystals and Pre-polymer materials by irradiating the UV with optimizing its intensity and time. In the technology, the FLC molecules are isolated in pixels where FLCs are surrounded by the inter-pixel vertical polymer walls and the horizontal polymer films on the upper substrate. The good merits of this technology are fast response time, and good mechanical and thermal stability against external high pressure and temperature. We will compare the results obtained from FLC, PSCOF, and PI-PSCOF modes by using the electro-optic measurement and x-ray scattering, and mechanical method. We believe that the PI-PSCOF technology can be a best candidate for future Flexible Display Applications.

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Structure-Property Relationship of Polynorbornene derivative

  • Shin, Boo-Gyo;Shin, Jin-Bok;Mulpuri Syamkumar V.;Yoon, Do, Y.
    • 한국고분자학회:학술대회논문집
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    • 한국고분자학회 2006년도 IUPAC International Symposium on Advanced Polymers for Emerging Technologies
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    • pp.349-349
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    • 2006
  • Vinyl-polynorbornene has good thermal stability, high transparency and low dielectric constant. However, it has low solubility, poor mechanical and adhesive properties. In this work, polynorbornene derivatives were prepared by Pd(II) late transition metal catalyst. The polymers have good solubility, and are thermally stable up to$300^{\circ}C$ The glass transition temperature is decreased as the side-chain becomes bulkier. Structure-property relationship of polynorbornene derivatives measured by X-ray scattering, mechanical and electrical properties will be discussed.

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전자선에 의해 제조된 나노 clay 함유 에폭시 수지의 특성 (Characterization of Epoxy Resin Containing Nano Clay Prepared by Electron Beam)

  • 박종석;이승준;임윤묵;정성린;권희정;신영민;강필현;노영창
    • 방사선산업학회지
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    • 제9권1호
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    • pp.9-13
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    • 2015
  • Epoxy resin is widely used as aerospace, automobile, construction and electronics due to their good mechanical and electrical properties and environmental advantages. However, the inherent flammability of epoxy resin has limited its application in some field where good flame retardancy is required. Nano clay can enhance the properties of polymers such as flames retardancy and thermal stability. In this study, we have investigated the nanoclay filled epoxy composite, which has good flame retardancy while maintaining high mechanical properties. The cured epoxy resins were obtained using an electron beam curing process. The nano clays were dispersed in epoxy acrylate solution and mechanically stirred. The prepared mixtures were irradiated using an electron beam accelerator. The composites were characterized by gel content and thermal/mechanical properties. Moreover, the flammability of the composite was evaluated by limited oxygen index (LOI). The flame retardancy of nano clay filled epoxy composite was evidently improved.

세라믹 코팅 고에너지 제동 디스크의 마찰특성 연구 (Experimental Analysis of Ceramic Coated High Power Brake Discs)

  • 강부병;이희성
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1998년도 제27회 춘계학술대회
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    • pp.97-107
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    • 1998
  • Three different kinds of brake discs including two coated brake discs and one steel disc were tested under the same experimental conditions on a reduced scale braking test bench. Braking test bench was specially designed to analyse thermo-mechanical and frictional behaviors of two sizes of brake discs in stop and hold braking modes. And Plasma spray coating technique was used to coat ceramic powder on the discs. In the test four commercial brake pads were coupled with discs. Ceramic coated discs had shown good stability in friction coefficient at high speed and high energy braking conditions. But they caused large pad mass wear loss compared with the steel disc. It was shown that thermal barrier effect in ceramic coated discs adjusted the thermal partition between pad and disc. For a steel disc, it had shown fluctuating friction coefficient at high speed but a fittie pad mass wear loss compared with ceramic coated discs.

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세라믹 코팅 고에너지 제동 디스크의 트라이볼로지적 특성 (Tribological Characteristics of Ceramic Coated High Power Brake Discs)

  • 이희성;강부병
    • Tribology and Lubricants
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    • 제18권4호
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    • pp.305-311
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    • 2002
  • Three different kinds of brake discs including two coated brake discs and one steel disc were tested under the same experimental conditions on a reduced scale braking test bench. A braking test bench was specially designed to analyse thermo-mechanical and frictional behaviors of two types of brake with different sizes in stop and hold braking modes. Plasma spray coating technique was also used to coat the discs with ceramic powder. During the test four commercial brake pads were coupled with discs. Ceramic coated discs showed good stability in friction coefficient at high speed and high energy braking conditions. But they caused large wear loss of pad mass compared with the steel disc. It was shown that thermal barrier effect in ceramic coated discs adjusted the thermal partition between pad and disc. For a steel disc. it showed fluctuating friction coefficient at high speed but small wear loss of pad mass compared with ceramic coated discs.