• 제목/요약/키워드: Glass melting

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Synthesis and Physical Properties of Waterborne Polyurethane Microgels (수분산성 폴리우레탄 마이크로겔의 합성과 물성)

  • Kim, Kong-Soo;Kim, Tae-Kyung;Oh, Geul-Jung;Kim, Sang-Ki
    • Elastomers and Composites
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    • v.35 no.4
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    • pp.281-287
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    • 2000
  • Waterborne polyurethane(PU) microgel dispersions were synthesized with different mole ratio of polytetramethylene glycol(PTMG) to dimethylol propionic acid(DMPA). Particle size distribution, thermal and mechanical properties of the PU microgels were investigated. Particle size of the microgels was distributed in the range of $98{\sim}$680{\mu}m$ and decreased with increasing the mole ratio of DMPA and 1,2,6-hexanetriol. Glass transition temperature and melting temperature of the microgels were in the range of $-79.7 {\sim}-78.1^{\circ}C$, $22{\sim}24^{\circ}C$ respectively. Tensile strength and elongation of the PU microgel films were maximum in the case of 60/40 mole ratio of PTMG/DMPA.

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Effect of processing Conditions on $3,400cm^{-1}$ -OH Peak in IR Transmitting Heavy Metal Fluoride Glasses (적외선 투과성 플루오르화 중금속 유리의 $3,400cm^{-1}$ -OH 흡수에 미치는 가공조건의 영향)

  • ;C. T Moynihan
    • Journal of the Korean Ceramic Society
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    • v.21 no.3
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    • pp.231-238
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    • 1984
  • Heavy metal fluoride glasses exhibit considerable promise as high transparency materials from the UV to the IR. These glasses are prepared by fusion of the mixture of metal fulorides($ZrF_4$, $BaF_2$, $LaF_3$ etc) at 800-1, 00$0^{\circ}C$ under the inert$(N_2)$ or reactive ($CCl_4$, $Cl_2$) atmosphere following the casting into glass on cooling. Infrared absorption at the 3, 400 cm-1 -OH peak has been measured as a function of thickness for several ZrF-$BaF_2$-LaF and $HfF_4$-$BaF_2$-$LaF_3$ glasses to separate contributions from bulk and surface -OH. For glasses melted under $CCl_4$ reactive atmosphere the peak is due almost entirely to surface-OH. and melting in a closed reactor was best for removing -OH. In ambient atmosphere the -OH peak exhibited no time dependence over a 30 d period indicating a very small rate of surface attack by atmospheric H2O. Removal of -OH absorption processing was generally easier and more complete for the $BaF_2$/ThF4-glasses than for the $ZrF_4$-or $HfF_4$-based glasses.

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Optimized Digital Proportional Integral Derivative Controller for Heating and Cooling Injection Molding System

  • Jeong, Byeong-Ho;Kim, Nam-Hoon;Lee, Kang-Yeon
    • Journal of Electrical Engineering and Technology
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    • v.10 no.3
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    • pp.1383-1388
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    • 2015
  • Proportional integral derivative (PID) control is one of the conventional control strategies. Industrial PID control has many options, tools, and parameters for dealing with the wide spectrum of difficulties and opportunities in manufacturing plants. It has a simple control structure that is easy to understand and relatively easy to tune. Injection mold is warming up to the idea of cycling the tool surface temperature during the molding cycle rather than keeping it constant. This “heating and cooling” process has rapidly gained popularity abroad. However, it has discovered that raising the mold wall temperature above the resin’s glass-transition or crystalline melting temperature during the filling stage is followed by rapid cooling and improved product performance in applications from automotive to packaging to optics. In previous studies, optimization methods were mainly selected on the basis of the subjective experience. Appropriate techniques are necessary to optimize the cooling channels for the injection mold. In this study, a digital signal processor (DSP)-based PID control system is applied to injection molding machines. The main aim of this study is to optimize the control of the proposed structure, including a digital PID control method with a DSP chip in the injection molding machine.

Injection Molding for a Ultra Thin-Wall Part using Induction Heating (고주파 유도가열을 사용한 초박육 플라스틱 제품의 사출성형)

  • Park, Keun;Choi, Sun;Lee, Se-Jik;Kim, Young-Seog
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.6
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    • pp.481-487
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    • 2008
  • Rapid mold heating has been recent issue to enable the injection molding of thin-walled parts or micro/nano structures. Induction heating is an efficient way to heat material by means of an electric current that is caused to flow through the material or its container by electromagnetic induction. It has various applications such as heat treatment, brazing, welding, melting, and mold heating. The present study covers an experimental investigation of induction heating in order to rapidly raise the mold temperature. It is observed that the mold surface temperature is raised up to $200^{\circ}C$ in 2 seconds. This induction heating is applied to injection molding of a flexspline for a plastic harmonic drive, which has difficulty in cavity filling because its minimum thickness is only 0.35 mm. The induction heating is then successfully implemented on this ultra-thin wall molding by raising the mold surface temperature around the glass-transition temperature of the molding material.

The new Copolymers which contain Flexible Spacers in the Main Chain. (주 사슬에 유연 격자를 포함한 새로운 공중합체)

  • Kim, Key-Seek
    • Journal of the Korean Applied Science and Technology
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    • v.16 no.3
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    • pp.255-262
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    • 1999
  • The new copolymers which contain flexible spacers in main chain were prepared and their properties were studied. the copolymers were synthesized in the melt polymerization melted from diacetoxynaphthalene isomers, ${\alpha},{\omega}bis(4-carboxyphenoxy)$ alkanes and p-acetoxy benzoic acid in the molar ratio of 1:1:2 and characterized for the effects of structure of naphthalenediol isomer moieties and the spacers on thermal crystalline and liquid crystalline properties of the resulting polymers. Diacetoxy naphthalene isomers were used 1. 5-,1. 6-,2. 6-and 2. 7-disubstituted ones and the spacers was either tetramethylene or decamethylene. The polymer was characterized by elemental and spectropic analysis, differential scanning calorimetry (DSC) on a polaring microscope, wide-angle X-ray diffractometry and thermogravimetry (TGA). There glass transition temperatures (Tg) and melting temperature (Tm) on the structure of the naphthalenediol isomer moieties and the length of the spacers. The presence of spacers was found to the helpful in crystallization of 1. 6-naphthalenediol copolyesters. The presence of amide group in the backbone chain of polymer was found to increase transition temperature, crystallization, thermal stability of polymers but to decreas solubility.

Preparation and Characterization of the Blends of Poly(vinyl alcohol) and N-(2-hydroxy)propyl-3-trimethylammonium Chitosan Chloride (폴리(비닐 알코올)과 N-(2-하이드록시)프로필-3-트리메틸 키토산 클로라이드 블렌드의 제조와 특성 분석)

  • 김영호;최재원;이은영
    • Polymer(Korea)
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    • v.27 no.5
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    • pp.405-412
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    • 2003
  • Poly(vinyl alcohol) (PVA) and N-(2-hydroxy)propyl-3-trimethylammonium chitosan chloride (HTCC), a water soluble chitosan derivative synthesized by the reaction of quaternary ammonium compound with chitosan, were blended using water as a solvent and the PVA/HTCC blend films with various compositions were prepared by solution casting method. The miscibility between the two polymers and the thermal properties of the blend films were investigated using FT-IR, DSC, DMA, and TGA. Single glass transition temperatures and single melting temperatures of the blend films along with the strong and clear film state for the whole composition of blending ratios suggest the miscibility between PVA and HTCC. The PVA/HTCC blend films with HTCC content of 1% and greater showed excellent antimicrobial activity.

Miscibility and Mechanical Properties of Polycaprolactone-polyamide Block Copolymer/Poly(vinyl chloride) Blend (Polycaprolactone-폴리아미드 블록공중합체/Poly(vinyl chloride) 블렌드의 상용성과 기계적 성질)

  • 안소봉;이하용;정한모
    • Polymer(Korea)
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    • v.24 no.1
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    • pp.128-132
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    • 2000
  • The miscibility between poly(vinyl chloride) (PVC) and polycaprolactone (PCL)-polyamide block copolymer whose content of PCL block is 62.7 wt%, was studied by differential scanning calorimetry. The PCL segment in the block copolymer and PVC has the miscibility showing single glass transition temperature (T$_{g}$). The miscible PVC molecule inhibited the crystallization of PCL segment, making an amorphous homogeneous phase of PCL and PVC segments at high PVC content. The blends had rubber elasticity at the temperature range between the T$_{g}$ of amorphous homogeneous phase of PCL and PVC segments and the melting temperature of polyamide segment, when both phases coexist.ist.

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A Plastic BGA Singulation using High Thermal Energy of $2^{nd}$ Harmonic Nd:YAG Laser

  • Lee, Kyoung-Cheol;Baek, Kwang-Yeol;Lee, Cheon
    • KIEE International Transactions on Electrophysics and Applications
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    • v.2C no.6
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    • pp.309-313
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    • 2002
  • In this paper, we have studied minimization of the kerf-width and surface burning, which occurred after the conventional singulation process of the multi-layer BGA board with copper, polyethylene and epoxy glass fiber. The high thermal energy of a pulsed Nd:YAG laser is used to cut the multi-layer board. The most considerable matter in the laser cutting of the multi-layer BGA boards is their different absorption coefficient to the laser beam and their different heat conductivity. The cut mechanism of a multi-layer BGA board using a 2$^{nd}$ harmonic Nd:YAG laser is the thermal vaporization by high temperature rise based on the Gaussian profile and copper melting point. In this experiment, we found that the sacrifice layer and Na blowing are effective in minimizing the surface burning by the reaction between oxygen in the air and the laser beam. In addition, N2 blowing reduces laser energy loss by debris and suppresses surface oxidation. Also, the beam incidence on the epoxy layer compared to polyimide was much more suitable to reduce damage to polyimide with copper wire for the multi layer BGA singulation. When the polyester double-sided tape is used as a sacrifice layer, surface carbonization becomes less. The SEM, non-contact 3D inspector and high-resolution microscope are used to measure cut line-width and surface morphology.

Characteristics of the Ceramic Filter with the Control of Particle Size and Graphite Additive for the Hazardous Particle and Gas Removal (입도와 흑연 첨가제에 따른 유해 입자 및 가스 동시제거용 세라믹필터 특성평가)

  • Cho, Eul-Hun;Lee, Kun-Jae
    • Journal of Powder Materials
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    • v.21 no.6
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    • pp.454-459
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    • 2014
  • In this study, the porous ceramic filter was developed to be able to remove both dust and hazardous gas contained in fuel gas at high temperature. The porous ceramic filters were fabricated and used as a catalyst support. And the effects have been investigated such as the mean particle size, organic content and addition of foaming agent on the porosity, compressive strength and pressure drop of ceramic filters. With the increase of mean powder size and the organic content for the cordierite filter, the porosity was increased, but the compressive strength and pressure drop were decreased. From the results of the research, the optimum condition for the fabrication of ceramic filters could be acquired and they had the porosity of 58%, the compressive strength of 13.4 MPa and the pressure drop of 250 Pa. It was expected that this ceramic filter was able to be applied to the glass melting furnace, combustor, and dust/toxic gas removal filter.

Crystallization from The Melt of 6Bi2O3.GeO2 Composition (6Bi2O3.GeO2 조성 융액의 결정화)

  • 김호건;김명섭
    • Journal of the Korean Ceramic Society
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    • v.26 no.4
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    • pp.479-486
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    • 1989
  • According to the phase diagram, 6Bi2O3.GeO2 composition melts congruently at 93$0^{\circ}C$ and forms a stable ${\gamma}$-6Bi2O3.GeO2 crystal phase below the melting point. But when the melt of this composition was cooled at a rate 1-15$0^{\circ}C$/min without tapping by a glass rod or impurity addition, a metastable $\delta$-6Bi2O3.GeO2 crystal phase was formed. It is due to that as the nucleation energy barrier of $\delta$-6Bi2O3.GeO2 crystals, which have more open and defective structure, is lower than that of ${\gamma}$-6Bi2O3.GeO2 crystals. When impurities or ${\gamma}$-6Bi2O3.GeO2 crystals existed in the melt, stable ${\gamma}$-6Bi2O3.GeO2 crystal phase was formed at various cooling rate. It is because of that the impurities or the ${\gamma}$-6Bi2O3.GeO2 crystals role as a seed crystal and as a result the nucleation energy barrier of ${\gamma}$-6Bi2O3.GeO2 crystals is lowered.

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