• 제목/요약/키워드: Glass cutting

검색결과 153건 처리시간 0.023초

Experimental and numerical FEM of woven GFRP composites during drilling

  • Abd-Elwahed, Mohamed S.;Khashaba, Usama A.;Ahmed, Khaled I.;Eltaher, Mohamed A.;Najjar, Ismael;Melaibari, Ammar;Abdraboh, Azza M.
    • Structural Engineering and Mechanics
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    • 제80권5호
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    • pp.503-522
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    • 2021
  • This paper investigates experimentally and numerically the influence of drilling process on the mechanical and thermomechanical behaviors of woven glass fiber reinforced polymer (GFRP) composite plate. Through the experimental analysis, a CNC machine with cemented carbide drill (point angles 𝜙=118° and 6 mm diameter) was used to drill a woven GFRP laminated squared plate with a length of 36.6 mm and different thicknesses. A produced temperature during drilling "heat affected zone (HAZ)" was measured by two different procedures using thermal IR camera and thermocouples. A thrust force and cutting torque were measured by a Kistler 9272 dynamometer. The delamination factors were evaluated by the image processing technique. Finite element model (FEM) has been developed by using LS-Dyna to simulate the drilling processing and validate the thrust force and torque with those obtained by experimental technique. It is found that, the present finite element model has the capability to predict the force and torque efficiently at various drilling conditions. Numerical parametric analysis is presented to illustrate the influences of the speeding up, coefficient of friction, element type, and mass scaling effects on the calculated thrust force, torque and calculation's cost. It is found that, the cutting time can be adjusted by drilling parameters (feed, speed, and specimen thickness) to control the induced temperature and thus, the force, torque and delamination factor in drilling GFRP composites. The delamination of woven GFRP is accompanied with edge chipping, spalling, and uncut fibers.

공기부상 FPD 이송장치에서 다공질판과 글래스 사이의 공기유동 해석 (Air Fluid Analysis between Porous PE-Plate and Glass in Air-Floating FPD Conveyor System)

  • 노태정;손태영
    • 한국산학기술학회논문지
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    • 제9권4호
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    • pp.878-885
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    • 2008
  • 최근에 많은 수요와 각광을 받고 있는 디스플레이 장치에서 CRT는 곡면이며 무겁고 큰 부피 때문에 LCD, PDP, OLED와 같은 평판디스플레이(FPD)로 대체되고 있다. FPD는 $0.6\sim0.8mm$ 두께의 대면적 글래스에 여러 공정을 거친 후에 최종 제품 규격으로 절단하여 제작하기 때문에 글래스의 면적이 크면 클수록 FPD의 생산성이 높다는 밀접한 관계를 갖는다. 따라서 FPD 제조 업계에서는 글래스 면적을 증가시키기 위하여 노력하고 있으며, 예를 들면, 현재 8세대 LCD인 경우 약 $2,200mm\times2,600mm$의 면적을 가진다. 이러한 글래스를 이송하는 대표적인 장치로서 공기부상 컨베어시스템은 압축공기를 이용해서 FPD용 대면적 글래스 등을 약 $0.3\sim0.5mm$ 정도 부상시켜 비접촉으로 이송할 수 있는 장치이다. 이 때 글래스와 다공질판 표면 사이의 공기 유동이 모델링되고 해석되며, 이것으로부터 글래스의 공기부양 조건이 예측될 수 있다. 글래스를 이송시 전기공급 중단에 의하여 압축공기가 공급되지 않아 부상판과 접촉이 발생하였을 때, 자기윤활 특성을 가진 다공질판 위의 글래스는 1mm 홀을 많이 가진 사각덕트 부상판 위의 글래스와 조사, 비교된다.

색유리 플래스터 기법을 이용한 타일 벽장식 방안 연구 (A Study on the Tile Mural Decoration Design Using Colored Glass Plaster Technique)

  • 김승만
    • 한국콘텐츠학회논문지
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    • 제20권12호
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    • pp.460-470
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    • 2020
  • 현대 생활에서 실내를 구성하는 벽면의 장식은 인테리어 장식에 의해 공간의 심리적인 상승효과로 전환되어 인간의 감성에 큰 영향을 미쳐왔다. 이번 논문에서 주요 관점은 일상생활에 밀접한 관계를 가지고 있는 실내 공간의 벽면에 60% 이상을 차지하고 있는 수입 타일을 일부 대체할 수 있는 새로운 장식 효과의 발견과 제품의 가능성을 연구하려고 한다. 이러한 해결 방법으로 2018년도에 개발된 색유리 플래스터 기법을 이용하여 포인트 타일을 제작하고 시뮬레이션을 이용하여 소비자의 구매 욕구를 충족시켜줄 수 있는 아트월 벽장식의 가능성을 모색한다. 타일에 적용된 문양들은 총 4가지의 패턴으로 귀얄, 방염, 면치기, 상감 문양을 활용하여 수입 타일의 천편일률적인 문양에서 벗어나고 우리의 감성에 맞는 전통적인 중간색의 발색 효과를 연구하였다. 그리고 벽장식의 공간 활용 방안 부분은 시뮬레이션을 통해서 욕실 주방, 거실과 나머지 빈 공간에 색유리 타일을 사용한 아트월과 아크릴 액자도 사용하였다. 이 연구를 바탕으로 새로운 시각의 도자기 포인트 타일이 모색되고 나아가 벽을 이용한 인테리어가 활성화되기를 바란다.

AlN-BN계 세라믹스의 기계가공성과 강도 (Machinability and Strength of AlN-BN Ceramics)

  • 감직상;하정수;정덕수;한경섭
    • 한국세라믹학회지
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    • 제31권2호
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    • pp.177-184
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    • 1994
  • AlN-BN ceramics with BN contents in the range of 10 to 40 wt% were prepared by hot pressing using no additive, or 3 wt%, Y2O3 or CaO, which are common densification aids for AlN. And their machinability, bend strength, and microstructures were investigated. Both the main and radial cutting forces decreased with increasing BN content in all three kinds of samples. For the BN contents of 30 wt% or above, the cutting forces were lower than that of a mild steel tested at a same condition. Especially in the case of main forces, the values were less than a quarter of that of a mild steel, indicating excellent machinability. Bend strength (when the tensile surfaces of specimens were perpendicular to the hot pressing direction) also decreased with BN content mainly due to the much lower Young's modulus of BN compared to AlN. With the composition of 30 wt% BN at which the AlN-BN ceramics started to show better machinability than a mild steel, the bend strength was 150 to 160 MPa, which is greater than that of machinable glass-ceramics of a mica system. With tensile surfaces parallel to the hot pressing direction, however, the bend strength obtained for the samples processed with the sintering acids showed low values (about 40 MPa), since most BN particles had such orientation that their cleavage planes (i.e., basal planes) were perpendicular to the pressing direction.

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용접 불티 차단막의 방염 및 난연성능 평가 (An Evaluation of Flame and Fire Retardant Performance for Welding Blanket)

  • 이근원;권오승;하동명
    • 한국화재소방학회논문지
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    • 제15권2호
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    • pp.53-58
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    • 2001
  • 본 연구에서는 조선 및 화학공장 등 산업현장에서 용접·용단작업 공정에서 비산 되는 불티에 의한 화재 예방을 위하여 불티 차단막에 관한 방염 및 난연 성능 평가를 실시하였다. 방염성능 실험결과 기존제품의 용접불티 차단막 6종 모두 충분한 방염성능을 갖고 있었다. 그러나, 용접·용단 불꽃에 의한 난연성 실험 결과 섬유유리에 수지코팅한 제품 2종은 용접·용단 불티에 대한 화재예방성능이 부족한 것으로 나타났다. 용접 불티 차단막의 최소산소지수의 국내기준은 30이상으로 고려하는 것이 좋을 것으로 사료된다. 용접 불티 차단막의 성능향상을 위한 제속적인 연구가 필요하며, 방염 및 난연성능 기술지침 개발의 기초자료로서 활용될 수 있을 것으로 사료된다.

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SiC-$Si_3 N_4$ 세라믹공구를 위한 소결시간과 조성변화의 최적화 (Optimization of the Sintering Time and Composition for SiC-$Si_3 N_4$ Ceramic Tool)

  • 김경재;박준석;이성구;권원태;김영욱
    • 한국공작기계학회논문집
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    • 제10권6호
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    • pp.78-84
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    • 2001
  • In the present study, SiCSi-$Si_3 N_4$-SiC ceramic composites that contained up to 30 wt% of dispersed SiC particles were fabricat-ed cia hot-pressing with an oxynitride glass. The microstructure, the mechanical properties and the cutting performance of resulting ceramic composites were investigated. By fixing the composition as $Si_3 N_4$-20wf%SiC, the effect of sintering time on the microstructure, the mechanical properties and the cutting performance were also investigated. The longer sir-tering time is, the bigger the grain size of SiC is. The fracture toughness(-$K_k$) of the $Si_3 N_4$-SiC ceramic composites increased with the increase of gain size, while the flexural strengthh($\sigma$) decreased. For machining SCM440, the insert with 20wt%r SiC sintered for 8 hours showed the longest tool life while the insert with 20wt% SiC sintered for 12 hours showed the longest tool life for machining gray cast iron.

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수산화칼슐과 글라스아이오노머 시맨트가 치수내 leukotriene B4와 C4의 농도에 미치는 영향에 관한 연구 (EFFECT OF CALCIUM HYDROXIDE AND GLASS IONOMER CEMENT ON LEUKOTRIENE B4 AND C4 LEVELS IN EXPERIMENTALLY INFLAMED RAT DENTAL PULP)

  • 박계양;임성삼
    • Restorative Dentistry and Endodontics
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    • 제21권2호
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    • pp.451-469
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    • 1996
  • The purpose of this study was to investigate the effect of calcium hydroxide and glass ionomer cement fillings on the levels of $LTB_4$ and $LTC_4$ in experimentally inflamed rat dental pulp. The dental pulp in the mandibular incisor of wistar rat was irritated by cutting a 5mm deep hole in the dentin with a twist drill bur of 0.5mm diameter, without cooling. The cavities were filled with calcium hydroxide(light-cured) and glass ionomer cement(light cured). The untreated pulp served as control tissue specimen. After cavity preparations, the rat with or without various treatment were sacrificed in various time by decapitation. The dental pulp tissue were carefully removed and the concentrations of $LTB_4$ and $LTC_4$ were determined by radioimmunoassay. And pulps were examined histologically to observe inflammatory feature. The result were obtained as follows : 1. The inflammatory features of pulps were observed microscopically in all experimental groups. And degree of inflammation was decreased with time. 2. The concentrations of $LTB_4$ and $LTC_4$ for all experimental groups were significantly higher than those for control group 6 hours after cavity preparation(p<0.05). 3. The group filled with calcium hydroxide was the lowest, and the group filled with glass ionomer cement, the group of irritation in that order showed increased concentrations of $LTB_4$ and $LTC_4$ 6 hours after cavity preparation. In the concentrations of $LTB_4$, significant differences among 3 groups were noted(p<0.05). 4. The group filled with calcium hydroxide was the lowest, and the group filled with glass ionomer cement, the group of irritation in that order showed increased concentrations of $LTB_4$ and $LTC_4$ 24 hours after cavity preparation. And there were statistically significant difference in concentrations of $LTB_4$ between the group of irritation and the group filled with calcium hydroxide(p<0.05). 5. The group filled with calcium hydroxide was the lowest, and the group filled with glass ionomer cement, the group of irritation in that order showed increased concentrations of $LTB_4$ and $LTC_4$ 48 hours after cavity preparation. But no statistically difference was found (p>0.05). 6. The concentrations of $LTB_4$ and $LTC_4$ in all experimental groups were highest level at 6 hour after experiment and decreased as time progresses(correlation coefficient>0.8).

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Fibre composite railway sleeper design by using FE approach and optimization techniques

  • Awad, Ziad K.;Yusaf, Talal
    • Structural Engineering and Mechanics
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    • 제41권2호
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    • pp.231-242
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    • 2012
  • This research work aims to develop an optimal design using Finite Element (FE) and Genetic Algorithm (GA) methods to replace the traditional concrete and timber material by a Synthetic Polyurethane fibre glass composite material in railway sleepers. The conventional timber railway sleeper technology is associated with several technical problems related to its durability and ability to resist cutting and abrading action of the bearing plate. The use of pre-stress concrete sleeper in railway industry has many disadvantages related to the concrete material behaviour to resist dynamic stress that may lead to a significant mechanical damage with feasible fissures and cracks. Scientific researchers have recently developed a new composite material such as Glass Fibre Reinforced Polyurethane (GFRP) foam to replace the conventional one. The mechanical properties of these materials are reliable enough to help solving structural problems such as durability, light weight, long life span (50-60 years), less water absorption, provide electric insulation, excellent resistance of fatigue and ability to recycle. This paper suggests appropriate sleeper design to reduce the volume of the material. The design optimization shows that the sleeper length is more sensitive to the loading type than the other parameters.

초음파 폴리싱 시스템의 개발 및 특성 (The Polishing Characteristics and Development of Ultrasonic Polishing System)

  • 문홍현;박병규;김성청;이찬호
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 춘계학술대회
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    • pp.1014-1020
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    • 2003
  • We have developed the ultrasonic polishing system to get super finishing that consist of machine part that can rotate and travel the main shaft with power 1.5kW, ultrasonic generator with frequency 20kHz. By using this system we were investigated the characteristics of ultrasonic polishing and deduced the major facters which affect the surface roughness by the experimental plans for three different materials such as ceramic, glass, and wafer, and so could be obtained following results. We could be obtained the excellent surface for hard-to-difficult cutting materials. The rotating speed could be found to be major factor influencing the surface roughness. In the case of ceramic and wafer, we were able to obtain good surface roughness when the feed rate and ultrasonic output is higher. In the case of glass, the surface roughness becames worse when ultrasonic output is higher because of increasing of load affacting on the particles in slurry.

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Mobile용 Camera Window의 공정 개선에 관한 연구 (Study on an Enhanced Manufacturing Process for Mobile Camera Window Glass)

  • 안해원;신기훈;오재호;김학철;권수근;최성대
    • 한국기계가공학회지
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    • 제14권5호
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    • pp.15-21
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    • 2015
  • The glass used for Mobile Camera Window is required to have high strength. Cell type manufacturing by means of CNC is widely used for camera window. Individual loading and unloading is needed for each process, such as painting and PVD, in cell type manufacturing. The purpose of this study is to search the enhanced manufacturing process with sheet type throughout bulk unit production in painting and PVD. This study includes sheet type manufacturing processes such as laser cutting, wet etching, 2nd tempering, printing, and AF/AR coating.