• Title/Summary/Keyword: Gear ratio

검색결과 324건 처리시간 0.026초

LIGA 공정을 이용한 초소형 스퍼기어 금형 제작 및 하이브리드 분말 압출성형 (Fabrication of a Micro Die by LIGA Process and Hybrid Powder Extrusion Process of Micro-spur Gear)

  • 이경훈;황대원;김종현;장석상;김병민
    • 소성∙가공
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    • 제19권6호
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    • pp.352-356
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    • 2010
  • This paper was designed to fabricate the micro-spur gear by the LIGA and hybrid powder extrusion process. It is important to manufacture a micro-die with a high aspect ratio and determine appropriate extrusion conditions for a microforming. Ni has been used to fabricate micro-dies. LIGA process was capable to produce micro-extrusion dies with close tolerance, longer bearing length and adequate surface quality. Superplastic Al-78Zn powders have the great advantage in achieving deformation under low stresses and exhibiting good micro-formability with average strain rate raging from $10^{-3}$ to $10^{-2} s^{-1}$ and constant temperature ranging from 503 to 563K. Al-78Zn powders were compacted into a cylindrical shape ($\Phi3\times$h10mm) under compressive force of 10kN and, subsequently, the compacted powders were extruded by the hybrid powder extrusion process controlling of the temperature holing time for a improvement on formability of Al-22Zn powder. Micro-extrusion has succeeded in forming micro-gear shafts.

마그네틱 기어의 극수 변화에 따른 효율 및 손실 분석 (Analysis of Efficiency and Loss due to Number of Poles in Magnetic Gears)

  • 김승현;김동욱;이도엽;김찬승;김용재
    • 한국전자통신학회논문지
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    • 제13권5호
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    • pp.1023-1028
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    • 2018
  • 직접 접촉 방식의 기계적인 결합을 사용하는 기어는 접촉 마찰로 인한 소음, 진동, 발열 등의 문제가 지속적으로 제기되어왔기 때문에, 비접촉 자기(magnetic)결합을 이용한 마그네틱 기어(magnetic gear)가 제안되었다. 마그네틱 기어에 대한 연구 중 동일한 기어비에서 극수에 따라 손실의 차이가 발생함을 확인하였으며, 철손과 영구자석 와류손이 극수에 따라 일정한 경향성을 보일 것으로 예상되어 연구를 진행하였다. 본 논문에서는 마그네틱 기어의 극수에 따른 경향성을 확인하고 구체화하여 마그네틱 기어의 효율 개선 설계의 기반을 마련하였다.

비접촉 영구자석 기어의 전달토크 분석 및 전달토크 향상에 대한 연구 (Study on Analysis of Transfer Torque and Improvement of Transfer Torque in Non-Contact Permanent Magnet Gear)

  • 박규상;김찬호;김용재
    • KEPCO Journal on Electric Power and Energy
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    • 제1권1호
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    • pp.181-188
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    • 2015
  • 비접촉 영구자석 기어는 높은 효율과 신뢰성의 장점을 가지고 있다. 또한, 기계적인 마찰 손실이 없으며, 소음과 진동이 적고, 윤활유가 불필요 하다는 장점을 가지고 있다. 이러한 장점으로 인하여, 비접촉 영구자석 기어는 기계적 기어의 물리적인 접촉에 의한 문제를 해결할 수 있어 높은 관심을 받고 있다. 비접촉 영구자석 기어는 기계적 기어를 대체하여 접촉 없이 토크 전달이 가능하지만 낮은 토크밀도의 문제점을 가지고 있어, 이에 대한 개선이 요구된다. 따라서 본 논문에서는 비접촉 영구자석 기어의 낮은 토크밀도의 문제점을 개선하고자 새로운 폴피스 형상을 제안하였다. 제안된 폴피스 형상에 대한 설계변수와 토크 및 토크 리플과 같은 반응변수들 간의 함수 관계를 파악하기 위하여 반응표면법을 이용하였으며, 박스-벤켄 설계를 이용하여 실험계획법을 수립하였다. 이들의 관계를 예측하기 위해 필요한 실험데이터는 수치해석기반 2-D 유한요소법을 이용하였다. 따라서 본 논문에서는 비접촉 영구자석 기어의 토크밀도 및 출력밀도 향상을 위하여 형상에 대한 전달토크 분석을 수행하였으며, 박스-벤켄 설계를 이용하여 제안된 폴피스 형상을 최적설계 하였다.

고감속비의 관절을 가지는 원격조작기의 양방향 제어 (A Bilateral Control for Telemanipulators with High Reduction Ratio Joints)

  • 안성호;윤지섭;이상정
    • 대한전자공학회:학술대회논문집
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    • 대한전자공학회 2000년도 하계종합학술대회 논문집(5)
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    • pp.35-38
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    • 2000
  • Since the telemanipulator consisting of high reduction ratio gear joints has a slow dynamics comparing with the master manipulator, its control signal is likely to be saturated resulting in poor tracking performance and deteriorated stability. This paper proposes a bilateral control scheme of a telemanipulator having high reduction ratio, which can compensate the control input saturation. The experimental results show that the proposed control scheme has excellent performances.

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A Study of a Novel Wind Turbine Concept with Power Split Gearbox

  • Liu, Qian;Appunn, Rudiger;Hameyer, Kay
    • Journal of international Conference on Electrical Machines and Systems
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    • 제2권4호
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    • pp.478-485
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    • 2013
  • This paper focuses on the design and control of a new concept for wind turbines with a planetary gearbox to realize a power split. This concept, where the generated wind power is split into two parts, is to increase the utilization of the wind power and may be particularly suitable for large scale off-shore wind turbines. In order to reduce the cost of the power electronic devices, a synchronous generator, which is driven by the planetary gear, is directly connected to the power grid without electronic converter. A servo drive, which functions as the control actuator, is connected to the power grid by a power electronic converter. With small scale power electronic device, the current harmonics can also be reduced. The speed of the main shaft is controlled to track the optimal tip speed ratio. Meanwhile the speed of the synchronous generator is controlled to stay at the synchronous speed. The minimum rated power of the servo motor and the converter, is studied and discussed in this paper. Different variants of the wind turbine with a planetary gear are also compared. The controller for optimal tip speed ratio and synchronous speed tracking is given.

Analysis of body size selectivity of by-catch using the cover net method for a shrimp beam trawl

  • Kim, Yonghae
    • 수산해양기술연구
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    • 제51권2호
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    • pp.171-178
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    • 2015
  • Selectivity and by-catch are the main features used to define fish catch for fisheries management or to determine fishing gear efficiency. A fish girth distribution analysis was carried out to determine the retention rate of juveniles discarded and to establish common selectivity for a multispecies catch. Total body length, body weight, and girth of juvenile fish retained in the cod-end and cover net separately were collected using an 18-mm mesh cover net during 12 fishing trials with a 41-mm cod-end beam trawl. The by-catch weight ratio in the cod-end was twice that of the by-catch ratio in number. The 50% selectivity of body length and 50% girth of redfin velvet fish were not significantly different between the cod-end and cover net, whereas those of other fish species were significantly different between the cod-end and cover net. The difference in 50% selectivity girth of other fish between the cod-end and cover net was similar between cod-end mesh size and cover net mesh size. Furthermore, the difference in 50% body length selectivity of other fish between the cod-end and cover net was almost double the difference in girth. Girth selectivity in a multispecies catch using towed fishing gear was effectively used to determine fish and net mesh size.

가속내구시험 마모영역 판별에 대한 이미지 분석 연구 (A Study on Image Analysis for Determination of Wear Area in Accelerated Durability Test)

  • 천민우;이철희
    • Tribology and Lubricants
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    • 제38권4호
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    • pp.128-135
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    • 2022
  • In the product development process, the reliability of the product can be secured through durability tests. However, since the durability test method is expensive and time consuming, a method to save time and money by utilizing virtual product development (VPD) is required. However, research on the accuracy of the results of virtual product development is required. In this paper, an accelerated durability test was designed and conducted using a planetary gear decelerator. And an analysis model under the same conditions was created and simulated. To correlate the results of the experiment with the results of the analytical model, created a model that can discriminate the wear region using one of the data mining methods, the k-means algorithm method and HSV (Hue, Saturation, Value). The wear area is compared by counting the number of pixels defined as wear through a discrimination model. A similar ratio was calculated by comparing the pixel ratio of the area determined as wear in the entire area. It showed a similar ratio of about 70%, and it is necessary to improve the discrimination method.

Comparison of Tillage and Loads Characteristics of Three Types of Rotavators: Rotary-type, Crank-type, and Plow-type

  • Kim, Myoung-Ho;Nam, Ju-Seok;Kim, Dae-Cheol
    • Journal of Biosystems Engineering
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    • 제38권2호
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    • pp.73-80
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    • 2013
  • Purpose: This study was conducted to compare tillage and loads characteristics of three types of rotavators in farmland working condition of Korea. Methods: Tillage operations using three types of rotavators, i.e. rotary-type, crank-type and plow-type, were carried out in a dry field of Korea. The same prime mover tractor was used for driving three types of rotavators, and under several operational conditions, tillage characteristics such as actual working speed, rotavating depth, rotavating width, actual field capacity, flow of tilled soil, soil inversion ratio, and pulverizing ratio were measured. In addition, loads characteristics like torque and required power of Power Take-Off (PTO) shaft were calculated. Results: The average rotavating depth was smaller than the nominal value for all rotavators, and the difference was the greatest in the plow-type rotavator. Nevertheless, the plow-type rotavator showed the largest rotavating depth. The rotavating width was the same as the nominal value of all rotavators. The flow of tilled soil at the same operational conditions was the greatest in the plow-type rotavator and was the smallest in the rotary-type rotavator. In the most commonly used gear conditions of L2 and L3, the average soil pulverizing ratio was the greatest in the rotary-type rotavator, and followed by crank-type and plow-type rotavators in order. In the gear L2 and L3, the plow-type rotavator also had the lowest average soil inversion ratio while the rotary-type and crank-type rotavators had the same soil inversion ratio each other. The average torque and power of PTO shaft in the gear L2 and L3 were the highest in the plow-type rotavator. The load spectra of PTO shaft applying rain flow counting method and Smith-Waston-Topper equation to the measured torque showed that the modified torque amplitude was the greatest in the crank-type rotavator. This may come from the large torque fluctuation of crank-type rotavator during tillage operations. Conclusions: The three types of rotavators had different tillage and loads characteristics. The plow-type rotavator had the deepest rotavating depth, the smallest soil inversion ratio, the largest soil pulverizing ratio and required PTO power. Also, the crank-type rotavator showed a large torque fluctuation because of their unique operational mechanism. This study will help the farmers choose a suitable type of rotavator for effective tillage operations.

유연핀을 적용한 2.5MW급 풍력발전기용 기어박스의 동응답 해석 (Dynamic Response Analysis of 2.5MW Wind Turbine Gearbox with Flexible Pins)

  • 조진래;정기용
    • 한국전산구조공학회논문집
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    • 제29권1호
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    • pp.37-44
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    • 2016
  • 본 연구는 2.5MW급 풍력발전기용 기어박스의 동특성 분석에 관한 것으로서, 유연핀(flexible pin) 채용에 따른 유성기어축의 미스얼라인먼트(misalignment) 개선여부와 충격하중에 따른 기어박스의 동응답 특성을 유한요소해석을 통해 고찰하였다. 내부의 복잡한 기어시스템의 하중전달을 정확하게 그리고 효과적으로 반영하기 위해 치접촉을 등가 치강성계수를 갖는 스프링요소와 물림률을 이용하여 모델링하였다. 기어의 등가 치강성계수는 기어치에 대한 변형해석을 통해 계산하였으며, 동특성 분석을 위해 기어박스 입력단에 충격 토오크를 부과하였다. 수치실험을 통해 등가 치강성모델의 타당성을 검증하였으며, 양단 그리고 일단 고정축과의 상대 비교를 통해 유연핀 적용에 따른 유성기어축의 미스얼라인먼트 개선여부를 확인할 수 있었다.

피팅 파손면적분석기법을 이용한 기어재의 피팅 수명 실험 (Pitting Life Experiments of Gear Material using a Damaged Area Analysis Method)

  • 주진욱;이병욱;문석만;김태완;조용주
    • 한국정밀공학회지
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    • 제27권11호
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    • pp.92-97
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    • 2010
  • The object of this study is to investigate the definite method for pitting damaged surfaces. Pitting is a sort of fatigue damages and it is made by a repetitive load. For a judgment between damages or not, sensing vibrations of test equipment is simple. However, it is not only difficult to observe a growth of pitting but also impossible to detect the juncture of initial pitting. Therefore, a method for the pitting damaged area measuring technique was effectively implemented by Two Roller Machine. The change of surface damaged area was measured by an optical microscope in regular time and calculated by the use of dark and bright ratio of test specimens' pictures taken by optical microscope. In conclusion, S - N Curves gained by Failure rate - Cycle graph was led and the curves are able to be chosen as occasion demands for a failure area percentage.