• Title/Summary/Keyword: Gear noise

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Noise Source Identification of the Design Elements of the Driving Gear for the Urban Railway (도시철도용 구동기어의 설계 요소에 대한 소음 기여도 분석)

  • Kim, Kinam;Lee, Hyuncheol;Sun, Chanwoong;Lee, Sungwook
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.25 no.7
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    • pp.470-480
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    • 2015
  • As the railway noise guideline of the Ministry of Environment after 2017 is strictly enforced, the noise level at stationary condition of urban railway is demanding the reduction about 2 dB(A). And the noise level at running condition is reduced by 6 dB(A) at 80 km/h. Therefore, the devices that causes noise shall arrange for the improvement plan of noise reduction for each device. In this paper, we carried out a technical review of the driving gear used to drive the vehicle from a variety of noise-induced equipment of a urban railway. Analyze the causes of the current noise levels and noise cause about the driving gear used in current urban railway and this study analyzes the noise level and noise cause the drive gear being used in the current urban railway. Finally, in this paper proposes a scheme for reducing the noise that can be designed to reduce the noise with considering the noise cause analysis.

An Experimental Study on Reduction of Gear Rattle Noise for a Mini-bus with Diesel Engine (디젤엔진을 탑재한 소형버스의 기어 래틀 소음 저감에 관한 실험적 연구)

  • Jung, Jong-An;Cho, Chan-Ki
    • Journal of the Korean Society of Safety
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    • v.10 no.4
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    • pp.13-21
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    • 1995
  • On mini-bus with diesel engine, at idle rpm for taking measurement to reduce gear rattle noise, was tested by the three clutch disc samples by turns, then measured the fluctuation of revolution of engine & transmission and parallel vibration of differential gear & transmission. By analyzing the measured data, the gear rattle noise, the matching design and tuning technic of transmission are comprehended and established. Conclusions of this test are as follows ; (1) Fluctuation of revolution on transmission is greatly affected by torsion of clutch disc according to fluctuation of engine revolution transmit to transmission through clutch system. Especially, gear rattle noise can be reduced by minimaizing the fluctuation of the revolution of transmission using pre-damper type clutch disc. (2) The reason of gear rattle noise is higher in summer than winter and driving longer period than initial driving is due to affection by drag torque changing. So, it is necessary for manufacturer to choose proper oil to transmission. (3) It can be occurred jumping and crash noise by applying the pre-damper type clutch disc for reducing the gear rattle noise. So, it is necessary to do test with actual vehicle according to test procedure.

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Noise Characteristics in Lubricated and Non-lubricated Gears to Assess the Lubrication Damping Effect in Gear Design (기어설계시 윤활댐핑 효과 반영을 위한 윤활과 비윤활 상태에서의 소음특성에 관한 실험적 연구)

  • Hong, Jin-pyo;Yoon, Sang-hwan;Yoon, Hyeon-kyu;Kim, Jung-Tae;An, Jun-Tae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.8
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    • pp.1-10
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    • 2021
  • Gears, which rotate and transmit power by interlocking two cogwheels, were invented in BC. They have been used in various systems, including industrial machinery, transportation devices, and living facilities, through the industrial revolution. Regardless of how they are used, gears are a major source of noise and vibration. Many effective measures are being taken to reduce the radiation noise generated from gears, most commonly by lubrication. Lubrication in gear units reduces friction on interlocking gear surfaces, dampening radioactive noise. This can be very useful for quiet gear design if these lubricating damping effects can be reflected in the analytical phase for gear design. This study experimentally confirms the properties of lubricated and non-lubricated radioactive noise by designing a decelerator gearbox and analyzing the radioactive noise characteristics by torque, rotation, and the number of gears using computer analysis.

Development of the Optimal Design Program and the 3-D Modeling for the Helical Gear (헬리컬 기어의 최적 설계 프로그램 개발 및 3차원 모델링)

  • Kwak, Jae-Seob;Chung, Sung-Won
    • Journal of the Korean Society of Industry Convergence
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    • v.3 no.2
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    • pp.107-114
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    • 2000
  • Recently the studies on the vibration and the noise of a helical gear transmission have been focused on the many researchers. The manufacturing error and the deformation of the tooth profile, which generates the vibration and the noise of the gear transmission, are main factors. The major purpose of this study is to develop an optimal design program for reducing the vibration and the noise of the helical gear. To obtain the these results, we restrain the helical gear from the deformation of the tooth profile and increase the contact ratio within the optimal design program. Furthermore we made the three-dimensional solid modeling of the helical gear from the AutoCAD and the Pro/Engineer. This model will be available to generate the finite element model and the NC code.

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A Study on the Vibration/Noise Reduction of a Gear Driving System by Adjusting the Distance between Gear Shafts (기어열의 축간거리 조절을 통한 진동/소음 저감에 대한 연구)

  • Kim, Chea-Sil;Lee, Won-Chang;Lee, Jong-Pan
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.16 no.7 s.112
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    • pp.697-703
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    • 2006
  • This article proposes a new technique for the reduction of vibration and noise in the geared system by adjusting the distance between gear shafts. The vibration and noise may be produced by the abnormal force applied to the tooth face. And the force may be the cause of ununiform velocity in the driven shaft. If the velocity is obtained to be uniform by adjusting the distance between shafts. the vibration and noise may be reduced to some extent. In order to review, a dynamic analysis model for the gear train used in a mill turret and a test rig are developed. The velocities in the driven shaft are calculated by dynamic simulations for the model and noises in the test rig are measured with varying of the distance between shafts. The comparison of simulation and test data shows that the distance between shafts at the most uniform velocity has the lowest level of noise.

Study on the Transmission Error Prediction for a Spur Gear Pair (스퍼기어의 전달오차에 관한 연구)

  • Zhang, Qi;Zhang, Jing;Zhu, Zhong Gang;Wang, Zhen Rong;Xu, Zhe-zhu;Lyu, Sung Ki
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.2
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    • pp.109-114
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    • 2016
  • Nowadays, lower gear vibration and noise are necessary for drivers in automotive gearbox, which means that transmission gearbox should be optimized to avoid noise annoyance and fatigue before quantity production. Transmission error (T.E.) is the excitation factor that affects the noise level known as gear whine, and is also the dominant source of noise in the gear transmission system. In this paper, the research background, the definition of T.E. and gear micro-modification were firstly presented, and then different transmission errors of loaded torques for the spur gear pair were studied and compared by a commercial software. It was determined that the optimum gear micro-modification could be applied to optimize the transmission error of the loaded gear pair. In the future, a transmission test rig which is introduced in this paper is about to be used to study the T.E. after gear micro-geometry modification. And finally, the optimized modification can be verified by B&K testing equipment in the semi-anechoic room later.

Development of a Transmission Error Measurement System and Its Adaptation to a Manufacturing Line (기어 전달오차 측정 시스템의 개발 및 라인 적용에 관한 연구)

  • Lee, Hyun Ku;Lee, Sang Hwa;Ku, Han Il;Yoo, Dong Kyu;Won, Kwang Min;Lee, Tae Hwi
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.26 no.4
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    • pp.420-427
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    • 2016
  • Diverse research on gearing systems have been made to resolve gear NVH problems for many decades, and transmission error (T.E.) has been identified as one of the main sources generating gear noises. While gear profiles and amounts of tooth modifications have influences on gear noise in the design aspect, it is found that bad manufacturing conditions such as burrs, bumps and damage, which result in improper gear operating conditions, produce gear noise with respect to manufacturing process. In this paper, T.E. measurement system was introduced to examine the gears damaged or improperly manufactured, while they are assembled, by comparing T.E. values and various gear conditions with theoretical ones. This T.E. measurement system, following grinding machining process, has been installed in a manufacturing line in 2014, and it results that the transmission rework to resolve manufacturing problems is not needed at the end of line.

An Experimental Study on the Noise Identification of a Planocentric Gear Reducer (내접 유성식 감속기의 소음원 규명에 대한 실험적 연구)

  • Chung, Jin-Tai;Hong, Il-Hwa;Yoon, An-Soo
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.11a
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    • pp.697-701
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    • 2007
  • In this paper, noise sources of a planocentric gear reducer are identified by experimental mehod. This study consider a reduction method of a noise/vibration about the gear, axle, bearing and others. Namely, the purpose of this study is to reduce a noise/vibration for a stability of the total system. Form the data to be measured through an experimental method, the problems of the gear, axle, bearing and others are examined closely, and the reducer is derived the model to be the engineering. The mechanism of the problem occurrence is examined through a parametric research about an each influence factor(Load). Lastly, the results of this study propose the model to be improved.

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A Study on Noise Reduction for an Industrial Right-angled Reducer (산업용 직각형 감속기의 소음 저감에 대한 연구)

  • Seo, Hong-Seung;Park, Sung-Pil;Chung, Jin-Tai
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.21 no.6
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    • pp.546-552
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    • 2011
  • In this study, noise sources of a reducer which is combined a spiral bevel gear and a planocentric gear are identified by experimental method and the noise was reduced by the structure modification of the reducer. In order to identify the noise sources, noise and vibration signals were measured by microphone and accelerometer and these signals were analyzed with waterfall plot. In addition, the frequency response functions were obtained to prove the noise and vibration sources. It was found that the resonance was generated by the gear mesh frequencies and natural frequency of the reducer. The noise of the reducer could be reduced by structure modification.

A Study on Noise Reduction for the reducer designed right angle (산업용 직각형 감속기의 소음 저감에 대한 연구)

  • Seo, Hong-Seung;Park, Sung-Pil;Chung, Jin-Tai
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2011.04a
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    • pp.51-56
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    • 2011
  • In this study, noise sources of a reducer which is combined a spiral bevel gear and a planocentric gear are identified by experimental method and the noise was reduced by the structure modification of the reducer. In order to identify the noise sources, noise and vibration signals were measured by microphone and accelerometer and these signals were analyzed with waterfall plot. In addition, the frequency response functions were obtained to prove the noise and vibration sources. It was found that the resonance was generated by the gear mesh frequencies and natural frequency of the reducer. The noise of the reducer could be reduced by structure modification.

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