• 제목/요약/키워드: Gear noise

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Performance of a Surface Densified P/M Gear for a Passenger Car Gear Box

  • Rau, Gunter;Sigl, Lorenz S.;Mork, Gerold;Wattenberg, Frank
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.389-390
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    • 2006
  • Selective surface densification is a tool for improving the mechanical properties of PM steels, such that the requirements for highly loaded gears can be matched. This paper describes the manufacturing and the properties of a helical P/M gear. The gear performance was evaluated on a 3-shaft back to back test rig, on a load bearing test rig and on a sound test bench. The results of these tests are presented and compared to data obtained from solid steel gear with identical geometry and surface quality. This comparison indicates that P/M gears have a load bearing capacity and noise level which are both well comparable to solid steel gears.

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Vibration Analysis for Oil Gear Motor considering Pulsation Pressure (맥동압을 고려한 냉각팬 오일 기어모터의 진동해석)

  • Shin, Yoo-In;Yi, Chung-Seob;Jeong, Ung-Gi;Suh, Jeong-Se;Song, Chul-Ki
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.7
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    • pp.793-798
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    • 2012
  • Oil gear pump is used for the cooling pump system of commercial vehicle. The hydraulic pulsation pressure of oil gear pump is one of the most important reasons for the vibration and noise of the pump. In this study, the several hydraulic factors acting on oil gear motor are analyzed by CFD in operation of cooling system. Forced vibration analysis due to hydraulic pulsation pressure is analyzed by FEA for predicting deformation and equivalent stress.

Integrity Evaluation By IRT Technique And FEM Analysis of Spur Gear (스퍼 기어의 FEM 해석 및 IRT 기법을 적용한 건전성 평가)

  • Roh, Chi-Sung;Jung, Yoon-soo;Lee, Gyung-Il;Kim, Jae-Yeol
    • Tribology and Lubricants
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    • v.32 no.4
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    • pp.113-118
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    • 2016
  • As an economic, high quality, and highly reliable gear with low noise and low vibration is demanded, an overall finite element analysis regarding a gear is required. Also, an infrared thermography test, which is a quantitative testing technique, is demanded for safety and longer lifespan of gear products. In order to manufacture a gear product or to determine safety of a gear being used, it is necessary to precisely determine ingredients of a material constituting a gear and detect any internal defect. This study aims to realize a design that minimizes the spur gear displacement with respect to power during its rotation and ensures the spur gear control capacity by using a 3D model and the midasNFX program. This facilitates the assessment of the possibility of cracking by evaluating the stress intensity and focusing on the integrity of the spur gear. We prepare the specimen of the spur gear based on the possibility of cranking as per the result of the structural interpretation from an infrared ray thermal measuring technique. After cooling the spur gear, we perform experiments using thermography and halogen lamps and analyze the temperature data according to the results of the experiment. In the experiment which we use thermography after cooling, we find a rise in the temperature of the room. As a result, the defective part show temperatures lower than their surroundings while the normal parts have temperatures higher than the defective parts. Therefore, it possible to precisely identify defective part owing to its low temperature.

Micro-vibration Isolation Performance of X-band Antenna Using Blade Gear (블레이드 기어를 적용한 2축 짐발 구동 안테나의 미소진동 절연성능)

  • Jeon, Su-Hyeon;Kwon, Seong-Cheol;Kim, Tae-Hong;Kim, Yong-Hoon;Oh, Hyun-Ung
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.25 no.5
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    • pp.313-320
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    • 2015
  • A 2-axis gimbal-type X-band antenna has been widely used to effectively transmit the high resolution image data from the observation satellite to the desired ground station. However, a discontinuous stepper motor activation for rotating the pointing mechanism in azimuth and elevation directions induces undesirable micro-vibration disturbances which can result in the image quality degradation of a high-resolution observation satellite. To enhance the image quality of the observation satellite, attenuating the micro-vibration induced by an activation of the stepper motor for rotational movements of the antenna is important task. In this study, we proposed a low-rotational-stiffness blade gear applied to the output shaft of the stepper motor to obtain the micro-vibration isolation performance. The design of the blade gear was performed through the structure analysis such that this gear is satisfied with the margin of safety rule under the derived torque budget. In addition, the micro-vibration isolation performance of the blade gear was verified through the micro-vibration measurement test using the dedicated micro-vibration measurement device proposed in this study.

An Experimental Study on Tooth-Meshing Frequency Components in Noise/Vibration of a Gearbox Under Operational Conditions (기어 박스 구동시 회전수 변화에 따른 이 맞물림 주파수 소음/진동 성분의 증폭에 대한 실험적 연구)

  • Lee, Seong-Hun;Kim, Kwang-Joon;Ha, Jae-Yong
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2000.06a
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    • pp.1096-1101
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    • 2000
  • In machine tools, often a gearbox is installed to control the rotating speed of spindle, which sometimes generates problems of noise and vibration due to errors in tooth-meshing. In this study, the characteristics of, noise and vibration of given gearbox for a machine tool are analyzed experimentally. From the measurement, it was observed that the tooth-meshing component of the sound pressure level from the gearbox took its maximum at a specific operational speed. Therefore, the main content of this study is to investigate the reason why the above mentioned characteristics are observed. By investigating the natural frequencies of the components in gearbox, it was found that the natural frequencies of the rotating gear-shaft and gearbox for twisting mode were closely related to the first and second peak of sound pressure levels respectively. Thereform, in this study, those relations were identified by the impact test of rotating gear-shaft and-gearbox. In addition, we inserted the rubber between housing and bed, and analyze the effect of the rubber insertion on noise reduction by Operational Deflection Shapes.

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Dynamic Analysis of the Power Transmission System in an Industrial Robot (산업용 로봇 손목의 동력 전달계에 대한 동특성 해석)

  • Kim, Woo-Hyung;Chung, Jin-Tai
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.18 no.9
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    • pp.913-919
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    • 2008
  • Dynamic characteristics of a wrist power transmission of an industrial robot are studied. The wrist power transmission has complex structure characteristics, because it is composed with several shafts and gear system. We used an analytical method to investigate the dynamic characteristics. An analytical model is a rigid model which is composed with masses and springs. Both bearing and gear contact model represent equivalent stiffness springs which are determined by the experiment. In order to investigate the dynamic tendency of the robot wrist power transmission, we simulate the analytical model. There is a dynamic analysis tool which is called the RecurDyn. To verify the analytic results, we experiment a signal analysis which is an overall noise level of the robot. By the parametric study of the element of the robot, we study an improvement method of dynamic characteristics.

A Study on the Dynamic Analysis Modeling of Industrial Robot's Wrist Power Transmission (산업용 로봇 손목 동력 전달계의 동특성 해석 모델 연구)

  • 김우형;정두한;최영삼;정진태;임흥순
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.05a
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    • pp.243-246
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    • 2004
  • The dynamic characteristic of a wrist power transmission examine closely with mass property, to present the model which induce the vibration is ultimately the purpose. A robot wrist power transmission for analysis model got the mass property through the approach to be the experimental. A bearing equivalent stiffness which supports the axis and a gear contact equivalent stiffness are determined by the simplicity analysis model compared the result of the experiment. We calculate the vibration tendency of the robot wrist power transmission by an analysis tool which is called the RecurDyn. We compared it with a signal analysis experiment's which a robot operation happens which is based on the ambient noise.

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Prediction of Noise & Vibration Effect of Agricultural Tractor Transmission at Design Stage

  • Kim, Jung-Hun;Kang, Young-Sun
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 1996.06c
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    • pp.354-358
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    • 1996
  • At design stage of the TRXI agricultural tractor transmission (New product of TongYang Moolsan Co., Ltd), the noise and vibration of the transmission were analyzed theoretically for the optimal design of the transmission . For this analysis, the finite element model was developed using a commercial computer software, ANSYS. The noise and vibration of the TRXI transmission housing were predicted by the modal analysis. Natural frequency of the TRXI transmission housing was ranged from 12.53Hz(1st mode ) to 30.05Hz(5th mode). The fifth mode took place at the bearing metal in the area of rear transmission housing and was very close to the gear mesh frequency (30.5Hz) of low rang gear at the low creep shifting . Based on the results , the bearing metal of the range shift housing was reenforced with the rib at design stage.

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