• Title/Summary/Keyword: Gear noise

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MODELING TRANSMISSION ERRORS OF GEAR PAIRS WITH MODIFIED TEETH FOR AUTOMOTIVE TRANSMISSIONS

  • Lee, H.W.;Park, M.W.;Joo, S.H.;Park, N.G.;Bae, M.H.
    • International Journal of Automotive Technology
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    • v.8 no.2
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    • pp.225-232
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    • 2007
  • A tooth profile modification for loaded gears is used to avoid a tooth impact. Since a tooth profile error causes amplification of the cumbersome whine noise in automotive gear transmissions, an optimal quantity of tooth profile modifications must be obtained for good performance in the vibration sense. In this paper, a tooth profile modification curve considering profile manufacturing errors and elastic deformation of the gear tooth is formulated; in addition, transmission errors of the gear system with modified teeth are verified. The equivalent excitation due to transmission errors is formulated. For experimental evaluation of the transmission error, the transmission error for a simple gear system was measured by two rotational laser vibrometers. Finally, we perform a comparative analysis between the calculated and measured responses to the excitations due to the transmission error to verify the practicability of the application to automotive transmissions.

A Study on the Fault Detection of Auto-transmission according to Gear Damage (기어손상에 따른 자동변속기의 결함 검출에 관한 연구)

  • Park, Ki-Ho;Jung, Sang-Jin;Wee, Hyuk;Kim, Jin-Seong;Han, Kwan-Su;Kim, Min-Ho
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.18 no.1
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    • pp.47-56
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    • 2008
  • This paper presents a detecting technique for the improvement in quality by appling the various vibrational characteristics theory. The object of this study is to objectively point out faulty gear by developing the program which can be used to analyze and predict the vibrational characteristics caused by gear wear, deformation and nick of auto-transmission. The fault detection methods by vibrational signal analysis of gear have been progressed in the various fields of industry. These methods have the advantage of being easy to attach the accelerometer without discontinuance of the structure. But not all the methods are efficient for finding early faults. So in the thesis, we completed development of the inspection system of vibration by appling the most efficient detecting methods and verified the system's reliability through experiments.

Study on Tooth Micro-geometry Optimization of Rear Gear Set in 2 Speed Planetary Gear Reducer (2단 유성기어 감속기의 후부기어 치형수정에 관한 연구)

  • Jeon, Min-Hyung;Kim, Lae-Sung;Noh, Seung-Yoon;Zhen, Qin;Choi, Chang;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.5
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    • pp.1-6
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    • 2017
  • Gear tooth micro-geometry modifications include the intentional removal of material from the gear teeth flanks, so that the shape is no longer a perfect involute. If the gear shapes are perfect, then the gear tooth meshing is better, therefore the gears will transmit input torque in a more efficient manner without the generation of high frequency engine fluctuation noise. In this paper, we study tooth micro-geometry optimization of rear gear set in 2 speed planetary gear reducers. Analysis revealed problems which are need of modification. Based on the results, tooth micro-geometry was used to deal with load distributions on the rear gear set.

Tilting Effect of Automotive Seat System on Squeak Noise (자동차 시트 틸팅 각도에 따른 기어박스 마찰소음 영향도)

  • Kang, Jae-Young
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.20 no.6
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    • pp.577-582
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    • 2010
  • The squeak propensity in the gear box of an automotive seat system is investigated analytically. The mating parts in the gear box are the lead screw and the nut, where the friction stresses are exerted on the thread of the screw. The lead screw is modeled as a circular beam allowing the bending and torsional vibrations. In the system, the lead screw converts rotating to translating motion so that it moves the automotive seat slightly tilted on the floor. The tilting angle is considered one major parameter in this study. Therefore, the equations of motion associated with the non-conservative friction force are derived with the inclusion of the tilting angle. It is found that the squeak noise corresponds to the several bending modes of the lead screw and its propensity is increased by the tilting angle of the seat.

Vibration Characteristics and its Propagation Path Analysis of an Electric Drill (전동드릴의 진동특성 및 전파경로 해석)

  • 김도현;조윤수;최연선
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.05a
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    • pp.166-171
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    • 2001
  • An electric drill is a handy tool used in a machine shop, which consists of motor, gear, bearing, shaft, and case, i.e., a gear driving system. Low level vibration and noise of the electric drill can bring the assurance of the quality and reliability of the machine. The vibration sources of the electric drill should be investigated for the reduction of the vibration and noise of the system. Through the experiments in a laboratory and the various signal processing procedure for the measured vibration and sound signals, the characteristics of the vibration and noise of the electric drill are investigated. And its propagation path is sought using partial coherence technique.

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Unstable Torsional Vibration on the Propulsion Shafting System with Diesel Engine Driven Generator (디젤엔진 구동 발전기를 갖는 추진축계의 불안정한 비틀림진동)

  • 이돈출
    • Journal of KSNVE
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    • v.9 no.5
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    • pp.936-942
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    • 1999
  • Unstable torsional vibration on the marine ship's propulsion shafting system with diesel engine occurred due to a slippage of multi-friction clutch which was installed between increasing gear and shaft generator. In this paper, the mechanism of this vibration was verified via torsional, whirling, axial and structural vibration measurements of shafting system and noise measurement of gear box. And it was also identified by the theoretical analysis method.

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Torsional Vibration Analysis of a Multi-Stage Reduction Gear System (다단 감속치차계의 비틀림진동 해석)

  • 이동환;김영철;최상규;이안성
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1996.10a
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    • pp.307-312
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    • 1996
  • A torsional vibration analysis of a multi-stage reduction gear box connected to a gas turbine system is presented. For a free vibration analysis the Modified Hibner Branch Method, so called "Blank Matrix Method", and the .lambda.-Matrix Method are used in the modeling and the eigenvalue solution, respectively. Also, a short circuit forced analysis of the system is performed, utilizing the energy method modeling. It is shown that the results of the free vibration analysis have the same tendency as those of the short circuit analysis. analysis.

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A Study on Noise Source Identification for Loading Mechanism and Rattle noise about A/V System (차량용 A/V 시스템의 구동부 소음원과 래틀 소음원에 관한 연구)

  • 홍종호;강연준;이상호;이완우;이기석
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.11a
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    • pp.189-195
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    • 2003
  • This paper represents an identification procedure for leading mechanism of a car A/V system which is composed of a DC motor and a set of plastic gears. In addition, we studied dominant noise source of rattle noise generated by external forced vibration as a car drives. we made a dynamometer to produce stationary operation on loading mechanism of A/V system because noise generated by actual loading mechanism is non-stationary signal. operating the dynamometer setup at various motor speeds, sound pressure spectra are measured and the results are analyzed. its dominant noise source is also identified by using a sound Intensity technique. we made use of multi-dimensional spectral analysis to rind a dominant rattle noise. this method is so useful to eliminate coherence between vibration sources and helps us obtain coherent output spectrum of individual vibration source which make a rattle noise.

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Development of Expert System for Designing Power Transmission Elements, Especially of Gear Drives (I) - Building and Operation of Data Base for Designing and Trouble-Shooting of Gear Drives - (動力傳達용 齒車設計를 中心으로 한 機械要素 設計의 엑스퍼트 시스템 開發硏究 I)

  • 정태형;구보애삼
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.11 no.6
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    • pp.1014-1025
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    • 1987
  • This paper proposes an approach of building an expert system for designing gear drives. In terms of gear drives the relationship between expert systems and data base systems is explained and a data base system for design, failure detection, and trouble-shooting of gear drives is built on a personal computer by the data manipulation language of dBASE III. This paper proposes a method how to build a data base system and what to consider to build a data base system for gear drives and two kinds of data base systems of design and failure detection of gear drives and trouble-shooting for noise and vibration of gear drives are built. The two data base systems are very effective for the retrieval of information for the gear design, and they will be considerably helpful for the gear design.

Multi-gear Combination Analysis for High Gear Ratio of Coaxial Magnetic Gear (동축 마그네틱 기어의 고 기어비 적용을 위한 다중 기어 조합분석)

  • Park, Eui-Jong;Kim, Yong-Jae
    • The Journal of the Korea institute of electronic communication sciences
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    • v.16 no.2
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    • pp.355-362
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    • 2021
  • Since coaxial magnetic gears use non-contact power transmission, friction, wear, noise, and heat generated in the power transmission process of existing mechanical gears can be minimized. Currently, research for application to various industries is being actively conducted, but among the characteristics of coaxial magnetic gears, the problem of rapidly decreasing torque density at a high gear ratio was discussed. This paper proposes a direction for multiple gear combination using low gear ratio coaxial magnetic gears with high torque density. In order to confirm the effectiveness of the method, the torque density was compared with a single high gear ratio model, and the combination and design direction of multiple coaxial magnetic gears were shown.