• Title/Summary/Keyword: Gear manufacturing

검색결과 413건 처리시간 0.021초

전기추진 선박에 적용되는 20HP급 전기추진 선외기 구동시스템의 성능평가에 대한 고찰 (Performance Evaluation of 20 HP Outboard Motor in Consideration of Driving System Applied to Electric-Propulsion Boat)

  • 문병영;신국환;이기열
    • 한국해양공학회지
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    • 제32권6호
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    • pp.518-526
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    • 2018
  • As a new technical approach, this paper introduces a method for improving an electrically propelled outboard motor in consideration of the driving system applied to an electric-propulsion boat with solar cell energy. The most efficient model for a drive shaft, propeller shaft, and bevel gear was suggested and examined with respect to the results of test operation in prototype mode. Furthermore, this research included a performance evaluation of the manufactured prototype to acquire the purposed quantity value and the development items. After manufacturing the desired prototype of an electrically propelled outboard motor, the maximum sail time, thrust force, noise, and weight were evaluated in a performance test. An additional test in relation to the maximum sail speed (knots) of the completed prototype was conducted using a sea trial evaluation to acquire the optimum quantity.

Improving the mechanical properties of table tennis by adding nanocomposite in its polymer matrix

  • Shuping Xu;Lixin Liang
    • Advances in nano research
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    • 제16권4호
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    • pp.365-374
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    • 2024
  • This study delves into the significant impact of integrating nanomaterials, specifically carbon and graphene nanoparticles, into the polymer matrix of aluminum alloy 356, utilizing the vortex casting technique, with the aim of improving the mechanical properties of table tennis equipment. Athletes and their coaching teams have long been on a quest for high-performance sports gear, recognizing its pivotal role in unlocking the full potential of players. The dedication of engineers to craft designs, select materials with precision, and uphold stringent testing standards reflects the commitment to meeting the demands of the sporting world. Yet, to remain at the forefront, sports engineering must continually align with contemporary technologies, and nanotechnology has emerged as a transformative force in this regard. This study not only underscores the meticulous efforts in material integration but also highlights the remarkable strides made possible by nanotechnology. Aluminum nanocomposites, particularly, showcase a groundbreaking fusion of exceptional strength and reduced weight, marking a notable achievement in sports equipment innovation. The research outcomes are compelling, revealing a substantial enhancement in the mechanical performance of the sports structures under scrutiny. This promising development hints at a potential paradigm shift in the manufacturing of sports equipment, promising a new era of elevated athlete performance and enhanced safety during the rigors of physical education training. This study stands as a testament to the tangible impact of nanotechnology on the ever-evolving landscape of sports equipment.

AISI 9310강의 침탄열처리 경로가 조직 및 잔류응력 변화에 미치는 영향 (Effect of Carburizing Heat Treatment Process on Microstructure and Residual Stress Changes in AISI 9310 Steel.)

  • 정영철;배주현;박재만;오승준;성장현;노용식
    • 열처리공학회지
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    • 제37권3호
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    • pp.128-137
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    • 2024
  • In this study, the carburizing heat treatment process used in aircraft gear manufacturing was compared with the general carburizing heat treatment process using AISI 9310 steel. The process of carburizing followed by slow cooling, and then quenching after austenitizing(Process A) showed less compressive residual stress and less retained austenite in the surface layer compared to the process of quenching directly after carburizing(Process B). In prpcess B, there was a large amount of retained austenite when quenched immediately after carburization, and when treated with subzero, martensite rapidly increased and the compressive residual stress increased significantly, but at the same time, there is a risk of cracking due to severe expansion in volume. Therefore, in the case of aviation parts, it is believed that a step-by-step heat treatment cycle was adopted to ensure stability against heat treatment cracks. As a result of the final tempering after sub-zero treatment, the A process specimen showed a deeper effective case depth and HV700 depth and a higher hardness value above HV700 than the B process specimen.

전동공구 회사의 제품사양별 디자인개발특성 비교연구 -보슈(BOSCH), 블랙앤데커(BLACK&DECKER), 계양전기 사례를 중심으로 - (A Comparative Study on Power Tool Manufacturers' Products Spec. and Design Development Features - By the Case Study on BOSCH, BLACK&DECKER and KEYANG Electrics-)

  • 채승진
    • 디자인학연구
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    • 제17권1호
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    • pp.383-392
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    • 2004
  • 본 연구의 목적은 우리나라에 유통되는 전동공구를 중심으로 사양과 디자인에 대한 비교를 통하여 각 제조사 디자인속성과 디자인 전략을 파악하는 것이다. 연구범위는 이 분야의 대표적인 3개 생산업체와 이들의 발전과정과 출시제품이며 연구방법은 각 제조업체의 제품 출시 수준(제품라인: product line)과 제품군별 다양화 수준(제품믹스: product mix)의 조사 비교, 그리고 이를 이미지 맵(image map)에 배치하여 디자인의 속성을 비교하는 것으로 했다. 전동공구는 동력원인 모터를 이용하여 각종 구조물을 제조ㆍ가공하는데 사용되는 공구로 구조적으로는 조립제품의 특징을 갖고 있고, 일반 사양은 소형, 경량인데다 견고한 제품속성과 함께 각 사양별로 규격과 종류가 다양한 것이 일반 소비재와 다른 점이다. 제품의 가장 중요한 요구조건이 사용 간편성과 우수성능이다. 이 때문에 장착 모터의 성능, 기어(gear)부의 정밀성, 내마모성 등이 전동공구의 품질을 좌우한다. 전동공구는 가정에서부터 중공업에 이르기까지 폭넓게 사용되고 있으며 기계, 자동차, 조선, 항공, 전자 공업 등 첨단 산업의 핵심 분야이다. 전동공구는 종류에 따라 전기 드릴 류, 전기 그라인더, 전기 톱, 전기샌더 등으로 구분할 수 있으며 사용자에 따라 산업용과 가정용으로 구분할 수 있다. 또한 작업용도별로 천공 작업용, 연삭 작업용, 연마 작업용, 체결 작업용, 절단 작업용으로 분류할 수 있다. 보슈(BOSCH), 블랙앤데커(BLACK&DECKER), 계양전기의 전동공구들을 제품라인과 제품믹스로 분류하여 각 업체의 제품특성을 비교하는 방법으로 이미지 스케일을 적용하였으며 이를 통하여 각 기업의 디자인개발 전략에 대하여 기초적 수준의 특성을 파악할 수 있었다. 이미지 맵의 파라미터는 각 업체별 제품의 컬러, 형태 및 하우징에 사용된 재료로 하였고 이를 통하여 디자인의 지향성을 비교분석할 수 있었다. 이에 부가적으로 동급제품을 각각 선정하여 이들의 성능에 대한 수평비교와 심층 분석을 통해 기술력, 품질, 성능 등의 차이점도 알아보았다. 비록 기초적 수준의 조사지만 이 과정을 통하여 전동공구의 시장의 일반 특성, 각 기업의 제품특성과 시장목표, 제품전략 등을 비교해 봄으로써 향후 전동공구 시장의 방향 예측과 디자인에 대한 개발전략의 기초 마련에 기여하고자 했다.

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풍력발전기 유성기어박스의 진동 변조 특성을 고려한 진동기반 고장 진단 기법 고찰 (A Vibration-based Fault Diagnostics Technique for the Planetary Gearbox of Wind Turbines Considering Characteristics of Vibration Modulation)

  • 하종문;박정호;오현석;윤병동
    • 대한기계학회논문집A
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    • 제39권7호
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    • pp.665-671
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    • 2015
  • 유성 기어박스의 진동기반 고장진단 기법은 조립 및 제작공차와 하중조건에 의해 결정되는 진동 변조특성에 따라 성능을 달리하는 특성을 갖는다. 이 논문에서는 풍력발전기에 장착되어 있는 유성 기어박스의 고장을 효과적으로 진단하기 위해 진동 변조특성을 고려한 고장진단기법을 제안하고자 한다. 리샘플링된 진동신호에 대한 대역 필터링을 사용함으로써 유성기어박스의 진동 변조특성을 규명하고자 하였으며, 진동추출 윈도우함수의 최적위치를 선정하여 활용함으로써 가변적 진동 변조현상에서도 강건한 고장진단을 수행할 수 있도록 하였다. 제안된 고장진단기법의 검증을 위해 2kW 급 풍력발전기 테스트베드가 설계되었으며 기어 치 부분파손이 모사 제작되어 기어박스에 장착되었다.

서해안 안강망의 끝자루 망목크기에 따른 어획 비교 (Catches comparison according to the codend mesh size of stow net on anchor in the West Sea of Korea)

  • 조삼광;박창두;김현영;김인옥;차봉진
    • 수산해양기술연구
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    • 제46권1호
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    • pp.1-9
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    • 2010
  • Experimental fishing was carried out to compare fishing status according to the codend mesh size (raschel, 15mm, 25mm, 35mm, 45mm) of stow net on anchor in the coastal waters of Seocheon after manufacturing five kinds of fishing gears and commercial fishing boat (7.93 tons) was used for it. Total catches of raschel, 15mm, 25mm, 35mm, 45mm codend were 816,949g, 203,994g, 1,405g, 51,576g, 194g in September and 40,545g, 66,974g, 14,692g, 12,647g, 12,655g in October. Dominance species were anchovy (Engraulis japonicus) in raschel codend, largehead hairtail (Trichiurus lepturus) in 15mm and 35mm in September, and the amount of catches was very small in 25mm and 45mm codend due to the fishing gear damage. In October, dominance species were anchovy and beka squid (Loligo beka) in raschel, 15mm, 25mm codend, and cuttlefish (Sepia esculenta) and beka squid were mainly caught in 35mm and 45mm codend. In addition, total length of anchovy and cardinal fish (Apogon lineatus) were increased according to the increase of codend mesh size but there was no difference in the mantle length of cuttlefish and loligo beka.

A Study for the Development of the Aerobic Exercise Equipment through Cooperation between Design and Engineering Fields - Focusing on the Development of Elliptical Cross Trainer

  • Chung Kyung-Ryul;Yoon Se-Kyun;Song Bok-Hee;Park Il-Woo
    • 디자인학연구
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    • 제19권3호
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    • pp.183-194
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    • 2006
  • It is expected that the typical lifestyle of the future will be transformed into an opulent and comfortable existence as the quality of life improves due to the increase in household income and reduction in working hours. In the meantime, as the standard of living becomes increasingly more comfortable and plentiful, the toll on physical health becomes magnified as a result of obesity and insufficient exercise caused by super nutrition and change in labor conditions. This has instigated a deep awareness in fitness on the part of many people, forcing them to recognize the significance of daily exercise and physical activity. The Elliptical Cross Trainer(ECT), which has drawn wide attention recently, is a non-impact athletic apparatus that not only promotes exercise of the upper body parts in such sports as skiing but also the exercise of lower parts of the body on a treadmill. It is a type of cross training athletic gear that has been developed for aerobic exercise throughout the entire body. It has already formed a market as big as that of the treadmill in Europe, America, etc. Recently, its demand is growing sharply in the Korean markets as well as those in Northeast Asian countries. Despite such demand increase and expansion, since most of the expensive ECTs are exclusively supplied by suppliers in only a few advanced countries, localization of the ECT is urgently required in order to enhance competitiveness of Korean manufacturers and to expand the market. The ECT development project has been in full swing for approximately two year since 2004 in order to secure independent design, as well as engineering and manufacturing processes in efforts to develop a commercially viable ECT.

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공학 설계 프로세스에서 설계 변경 영향 해석 (Change Impact Analysis in Engineering Design Process)

  • 정태형
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
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    • pp.355-360
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    • 2000
  • There are many changed while a design is completed. Therefore, if the impact of the design changes is estimated, it may result in the improvement of design efficiency. But, the design changes have various types and affect other parts of the design system. Hence, it is difficult to deal with design changes directly. The purpose of this research is to develop a systematic change propagation tracing algorithm and a method of change impact analysis and then, to implement a change impact analysis system. Process based design is set up for the field of this research. Also the design, composed of design parameters and constraints, is set up for the subject of the research. Change propagation tracing algorithm traces change propagation based on the following concept : If the design parameters are changed, other parameters within the constrains including them may be changed. Using the result of change propagation tracing algorithm, changeable parameters, constraints and tasks can be found. The method of change impact analysis, to calculate change impact value from this changeable tasks, is developed. Change propagation tracing algorithm and the method of change impact analysis are implemented into change impact analysis system and it is applied to the redesign of 2 stage gear drives. It can support different kinds of design activities systematically. especially, at the redesign step, where many design change alternatives exist, change impact value of each alternative exist, change impact value of each alternative is calculated and design change is performed toward direction to minimize the impact of design change. Consequently, it is expected to improve the efficiency of the whole design.

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Structure and Conceptual Design of a Water-Hammering-Type Honsang for Restoration

  • Lee, Yong-Sam;Kim, Sang-Hyuk
    • Journal of Astronomy and Space Sciences
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    • 제29권2호
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    • pp.221-232
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    • 2012
  • We analyzed the manufacturing procedure, specifications, repair history, and details of celestial movements of the water-hammering type $Honsang$ (celestial globe). Results from our study on the remaining $Honsangs$ in China and Japan and on the reconstruction models in Korea were applied to our conceptual design of the water-hammering type $Honsang$. A $Honui$ (armillary sphere) and $Honsang$ using the water-hammering method were manufactured in $Joseon$ in 1435 (the 17th year of King $Sejong$). $Jang$ $Yeong-Sil$ developed the $Honsang$ system based on the water-operation method of $Shui$ $y{\ddot{u}}n$ $i$ $hsiang$ $t'ai$ in China. Water-operation means driving water wheels using a water flow. The most important factor in this type of operation is the precision of the water clock and the control of the water wheel movement. The water-hammering type $Honsang$ in $Joseon$ probably adopted the $Cheonhyeong$ (天衡; oriental escapement device) system of $Shui$ $y{\ddot{u}}n$ $i$ $hsiang$ $t'ai$ in China and the overflow mechanism of $Jagyeongnu$ (striking clepsydra) in $Joseon$, etc. In addition to the $Cheonryun$ system, more gear instruments were needed to stage the rotation of the $Honsang$ globe and the sun's movement. In this study, the water-hammering mechanism is analyzed in the structure of a water clock, a water wheel, the $Cheonhyeong$ system, and the $Giryun$ system, as an organically working operation mechanism. We expect that this study will serve as an essential basis for studies on $Heumgyeonggaknu$, the water-operating astronomical clock, and other astronomical clocks in the middle and latter parts of the $Joseon$ dynasty.

The Risk Rating System for Noise-induced Hearing Loss in Korean Manufacturing Sites Based on the 2009 Survey on Work Environments

  • Kim, Young-Sun;Cho, Youn-Ho;Kwon, Oh-Jun;Choi, Seong-Weon;Rhee, Kyung-Yong
    • Safety and Health at Work
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    • 제2권4호
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    • pp.336-347
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    • 2011
  • Objectives: In Korea, an average of 258 workers claim compensation for their noise-induced hearing loss (NIHL) on an annual basis. Indeed, hearing disorder ranks first in the number of diagnoses made by occupational medical check-ups. Against this backdrop, this study analyzed the impact of 19 types of noise-generating machines and equipment on the sound pressure levels in workplaces and NIHL occurrence based on a 2009 national survey on work environments. Methods: Through this analysis, a series of statistical models were built to determine posterior probabilities for each worksite with an aim to present risk ratings for noise levels at work. Results: It was found that air compressors and grinding machines came in first and second, respectively in the number of installed noise-generating machines and equipment. However, there was no direct relationship between workplace noise and NIHL among workers since noise-control equipment and protective gear had been in place. By building a logistic regression model and neural network, statistical models were set to identify the influence of the noise-generating machines and equipment on workplace noise levels and NIHL occurrence. Conclusion: This study offered NIHL prevention measures which are fit for the worksites in each risk grade.