• Title/Summary/Keyword: Gear box

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AC Loss Analysis of 10 MW Class Fully High Temperature Superconducting Synchronous Generators with Dual Field Windings (이중계자를 갖는 10 MW급 전초전도 동기 발전기의 교류손실 해석)

  • Park, Sang Ho;Lee, Myeonghee;Lee, Seyeon;Yang, Hyung Suk;Kim, Woo-Seok;Lee, Ji-Kwang;Choi, Kyeongdal
    • KEPCO Journal on Electric Power and Energy
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    • v.6 no.4
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    • pp.467-472
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    • 2020
  • The superconducting synchronous generator is one of the breakthrough elements for direct-drive wind turbines because it is light and small. Normally the superconducting one has copper armature windings in the stator and superconducting field windings on the rotor. The high resistance of the armature can make large copper losses, comparing with the conventional generators with a gear box. One of the solutions for the large copper losses could be a fully superconducting generator. But the high magnetic fields from the superconducting field windings on the rotor also make high perpendicular magnetic fields on the superconducting tapes in the armature windings. We have proposed a fully superconducting synchronous generator with dual field windings. It could immensely decrease the circumferential component of the magnetic field from the field windings at the armature windings. In this paper, we conceptually designed 3 types of superconducting synchronous generators. The first one is the fully superconducting one with conventional structure, which has superconducting armature windings in the stator and superconducting field windings on the rotor. The second one is the one with dual superconducting field windings and superconducting armature windings between them. The last one is the same as the third one except the structure of the armature. If the concentrated armature windings are superconducting ones with cryostats, then they cannot be installed within the span of 2 poles. So, we adopted 3 phases windings within 4 poles system. It makes more AC losses but can be manufactured really.

A Study on the Classification of Fault Motors using Sound Data (소리 데이터를 이용한 불량 모터 분류에 관한 연구)

  • Il-Sik, Chang;Gooman, Park
    • Journal of Broadcast Engineering
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    • v.27 no.6
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    • pp.885-896
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    • 2022
  • Motor failure in manufacturing plays an important role in future A/S and reliability. Motor failure is detected by measuring sound, current, and vibration. For the data used in this paper, the sound of the car's side mirror motor gear box was used. Motor sound consists of three classes. Sound data is input to the network model through a conversion process through MelSpectrogram. In this paper, various methods were applied, such as data augmentation to improve the performance of classifying fault motors and various methods according to class imbalance were applied resampling, reweighting adjustment, change of loss function and representation learning and classification into two stages. In addition, the curriculum learning method and self-space learning method were compared through a total of five network models such as Bidirectional LSTM Attention, Convolutional Recurrent Neural Network, Multi-Head Attention, Bidirectional Temporal Convolution Network, and Convolution Neural Network, and the optimal configuration was found for motor sound classification.

Study on Manufacturing Process of Hollow Main Shaft by Open Die Forging (자유단조공법을 통한 중공형 메인샤프트 제조공정에 관한 연구)

  • Kwon, Yong Chul;Kang, Jong Hun;Kim, Sang Sik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.2
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    • pp.221-227
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    • 2016
  • The main shaft is one of the key components connecting the rotor hub and gear box of a wind power generator. Typically, main shafts are manufactured by open die forging method. However, the main shaft for large MW class wind generators is designed to be hollow in order to reduce the weight. Additionally, the main shafts are manufactured by a casting process. This study aims to develop a manufacturing process for hollow main shafts by the open die forging method. The design of a forging process for a solid main shaft and hollow shaft was prepared by an open die forging process design scheme. Finite element analyses were performed to obtain the flow stress by a hot compression test at different temperature and strain rates. The control parameters of each forging process, such as temperature and effective strain, were obtained and compared to predict the suitability of the hollow main shaft forging process. Finally, high productivity reflecting material utilization ratio, internal quality, shape, and dimension was verified by the prototypes manufactured by the proposed forging process for hollow main shafts.