• Title/Summary/Keyword: Gear box

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Development of the Micro Gas Turbine Engine (마이크로 가스터빈 엔진 개발)

  • Kim, Seung-Woo;Kwon, Gii-Hun;Jang, Il-Hyeong
    • 유체기계공업학회:학술대회논문집
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    • 2001.11a
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    • pp.361-366
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    • 2001
  • A mim turbo-shaft engine of 50HP for UAV, which can be easily modified to turbo-prop and turbo-jet engine by sharing the core engine and has many applications to civilian demands and munitions, will be developed This kind of micro gas turbine engine has been developed mostly by the corporations which have special technology but are small in its scale. Especially, the gas turbine engine can be easily applied to other fields and developed by domestic technology, so that the sharing of technology is planed to realize through the cooperations with academies and research institutes. In this paper, the gas turbine engine, which has the compressor ratio of 3.8, the turbine inlet temperature of l180K and the engine speed higher than 100,000 rpm, is composed of centrifugal compressor, combustor, gas generator turbine, free power turbine and gear box. The competitiveness of the gas turbine engine can be obtained from minimizing its cost by the utilization of domestic infrastructure for the performance test and the decisive outsourcing.

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Effects of Misalignment of High Speed Flexible Coupling on the Fighter Aircraft Transmission Characteristics

  • Samikkanu, Nagesh;Basha, Abu Muhammed Junaid
    • International Journal of Fluid Machinery and Systems
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    • v.5 no.2
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    • pp.91-99
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    • 2012
  • The Fighter aircraft transmission system consists of a light weight, High Speed Flexible Coupling (HSFC) known as Power Take-Off shaft (PTO) for connecting Engine gearbox (EGB) with Accessory Gear Box (AGB). The HSFC transmits the power through series of specially contoured metallic annular thin flexible plates whose planes are normal to the torque axis. The HSFC operates at high speed ranging from 10,000 to 18,000 rpm. The HSFC is also catered for accommodating larger lateral and axial misalignment resulting from differential thermal expansion of the aircraft engine and mounting arrangement. The contoured titanium alloy flexible plates are designed with a thin cross sectional profile to accommodate axial and parallel misalignment by the elastic material flexure. This paper investigates the effect of misalignment on the transmission characteristics of the HSFC couplings. A mathematical model for the HSFC coupling with misalignment has been developed for analyzing the torque transmission and force interaction characteristics. An extensive testing has been conducted for validating characteristics of the designed coupling under various misalignment conditions. With this the suitability of the model adapted for the design iteration of HSFC development is validated. This method will reduce the design iteration cycles of HSFC and can be extended for the similar development of flexible couplings.

The Operation and Vibration Characteristics of Tail-fan Performance Test System (테일홴 성능시험장치의 운용과 진동특성)

  • Song, Keun-Woong;Kim, Jun-Ho;Kang, Hee-Jung;Rhee, Wook;Sim, Joung-Wook
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.15 no.4 s.97
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    • pp.421-428
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    • 2005
  • This paper described operation and vibration characteristics of a 'tail-fan' anti-torque performance test system. KARI (Korea Aerospace Research Institute) developed a 'tail-fan' anti-torque system of a helicopter and a performance test-rig to test the performance of the tail-fan. The performance test-rig consists of driving, supporting and rotating parts. In the process of the performance test, firstly, operation test of the test-rig were carried out to verify design specifications. Secondly, natural frequencies of fan blade and test-rig were measured respectively. Lastly, to find the operation rotating speed for the performance test, vibration test were carried out using accelerometers on tail gear box. The performance test conditions of the tail-fan to avoid a resonance were found from the fan-plot and vibration test results. The tail-fan performance tests were well done safely.

The Development of the Turbo Generator System with Direct Driving High Speed Generator (고속 발전기 직접 구동 방식의 터보 제너레이터 시스템 개발)

  • 노민식;박승엽
    • Journal of the Institute of Electronics Engineers of Korea SC
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    • v.40 no.6
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    • pp.87-94
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    • 2003
  • This paper presents results of the development of the turbo generator system with structure which is HSG(High Speed Generator) installed directly to gas-turbine engine. Turbo generator with a high speed motor-generator directly has many advantages aspects of weight, size, lubrication system and complexity of the system compared of conventional turbo generator system with a gear box. But because of direct high speed operation of the high speed generator, we have to need stable high speed motor driving algorithm for perfect engine ignition when engine start. Also we have to need the design of the Power conditioning unit(PCU) for converting high speed AC output power to conventional AC power or needed DC power.

Experimental Study on the Aerodynamic Characteristics of a Two Stage and a Counter-Rotating Axial Flow Fan (2단 축류팬과 엇회전식 축류팬의 공력 특성에 관한 실험적 연구)

  • Cho, Lee-Sang;Cho, Jin-Soo
    • Proceedings of the KSME Conference
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    • 2000.04b
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    • pp.541-547
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    • 2000
  • Experiments were done for the comparison of performance and flow characteristics between a two stage axial flow fan and a counter-rotating axial flow fm. The fan performance curves were obtained by the Korean Standard Testing Methods for Turbo Fans and Blowers (KS B 6311). The fan flow characteristics were measured using a five-hole probe by the non-nulling method. Each stage of the two stage axial flow fan used for the present study has an eight bladed rotor and thirteen stator blades. The front and the rear rotor of the counter-rotating axial flow fan have eight blades each and are driven by coaxial counter rotating shafts through a gear box located between the rear rotor and the electric motor. Both of the two axial fan configurations use identical rotor blades and the same operating conditions for the one-to-one comparison of the two. Performance characteristics of the two configurations were obtained and compared by varying the blade setting angles and axial gaps between the blade rows. The passage flow fields between the hub and tip of the fans were measured and analyzed for the particular operating conditions of peak efficiency, minimum and maximum pressure coefficients.

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FATIGUE SIMULATION OF POWER TRAIN COMPONENTS DURING THE DESIGN PROCESS

  • Steiner, W.;Steinwender, G.;Unger, B.
    • International Journal of Automotive Technology
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    • v.2 no.1
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    • pp.9-16
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    • 2001
  • The lifetime of power train components can be improved dramatically by finding crack initiation points with suitable software tools and optimization of the critical areas. With increasing capacities of computers the prediction of the lifetime for components by numerical methods gets more and more important. This paper discusses some applications of the outstanding fatigue simulation program FEMFAT supporting the assessment of uniaxially and multiaxially loaded components (as well as welding seams and spot joints). The theory applied in FEMFAT differs in some aspects from classical approaches like the nominal stress concept or the local one and can be characterized by the term "influence parameter method". The specimen S/N-curve is locally modified by different influence parameters as stress-gradient to take into account notch effects, mean-stress influence which is quantified by means of a Haigh-diagram, surface roughness and treatments, temperature, technological size, etc. It is possible to consider plastic deformations resulting in mean-stress rearrangements. The dynamic loading of power train components is very often multiaxial, e.g. the stress state at each time is not proportional to one single stress state. Hence, the directions of the principal axes vary with time. We will present the way how such complex load situations can be handled with FEMFAT by the examples of a crank case and a gear box.

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A Study on Design and Verification of Power Monitoring Unit for Unmanned Aerial Vehicle (무인항공기용 전원모니터링장치 설계 및 검증에 관한 연구)

  • Woo, Hee-Chae;Kim, Young-Tae
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.48 no.4
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    • pp.303-310
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    • 2020
  • This paper describes a Power Monitoring Unit (PMU) for Unmanned Aerial Vehicle (UAV) electrical system, It is designed for the PMU which performs data sensing of generator, transformer rectifier unit (TRU), battery and gear box installed in UAV and operate power ON/OFF devices of mission equipment. The PMU measures the voltage and current for the aircraft power source (generators, transformer rectifier unit and battery), measures the pressure and temperature of the gearbox, and performs the mission equipment power command received from the mission computer. The PMU was designed to meet the requirements of the UAV, and was performed through structure/thermal analysis, environmental test, EMI test and ground/flight tests.

A Technical Trends of Direct-Driven Permanent Magnet Generator for Wind Turbine (직접구동 영구자석 풍력발전기 기술동향)

  • Lee, Jung-Il;Kwon, Jung-Lock;Kim, Ki-Chan
    • Proceedings of the KIEE Conference
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    • 2003.04a
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    • pp.97-100
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    • 2003
  • Recently, the generators for wind turbine have been manufactured with high output power such like MW class machine in order to reduce the generation cost and to increase the energy efficiency. At the same time, direct-driven generators for wind turbine have been developed and researched, which have easy maintenance and high efficiency by simplification the system through the removal of the gear box. In this paper, at first, the advantage and disadvantage between the direct-driven generator system and conventional indirect-driven system are compared. And secondly, the permanent magnet generator (PMG) for wind turbine has been rapidly improved to cope with the recent trend which requires the high power output Per one machine and the convenience for maintenance, and the PMG is adequate for direct driven system and suitable for high-efficiency and light weight. So, the characteristics and technical trend of the PMG for wind turbine is examined. At last, a suitable technical trend for development of the permanent magnet generator for wind turbine is proposed.

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Analysis of Shifting Transients with Emphasis on the Modeling of a Torque Converter (토크 컨버터의 모델링을 중심으로 한 변속과도 특성해석)

  • 임원식;박영일;이장무
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.1
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    • pp.132-141
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    • 1995
  • The torque converter, an important component of automatic transmissions, is a hydrodynamic device which has a great influence on transient characteristics of vehicle during shift. To predict the accurate driving performance in extremely transient state such as shifting process, a detailed analysis of the torque converter is required. In this study, one dimensional performance model of the torque converter based on the concept of mean flow path, was used to analyze the shifting transients and the exact values of equivalent parameters were determined from the experimental results by using BOX program. The dynamic modelings of the components of power transmission systems such as engines, planetary gear systems, clutches and one-way clutches, were carried out. To analyze the shifting transients of tracked vehicle, a simulation program was developed. In the modeling of power transmission systems, the stiffness of shafts was neglected and shifting control logic(TCU) was included. Using the developed simulation program, the driving conditions were simulated and the results of simulation were verified through the experiments on the dynamometer.

Research on Development of a Wide Range Velocity Control Method of Small Size DC Motor for Portable Drug Delivery System

  • Lee, Dong-Joon;Lim, Yang-Ho;Kim, Jang-Hwan;Shin, Chan-Soo;Kim, Hee-Chan;Choi, Soo-Bong;Lee, Hong-Gyu
    • Proceedings of the KOSOMBE Conference
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    • v.1996 no.11
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    • pp.22-24
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    • 1996
  • Small size DC motor control method for portable drug delivery system has been developed to be used for the actuator of insulins pump. The control method gives the controllabilities both in high speed(40-50 revolution per second(rps)) DC motor drive and also in low speed(0.5-1rps). In low speed mode DC motor is controlled to act like stepping motor and in high speed to optimize power consumption. To control both mode modified bang bang control is suggested. Using this method small size DC motor(spec.) speed is controlled from 0.2 rps to 50 rps. Experimental setup is developed using micro-processor(PIC16C73, Micro Chips co., USA), motor turns checking circuitry, small size DC motor for pager(SM1012, Samhong co., Korea) and gear box. Results from experiment meet need for vailable load condition which is require for portable drug delivery system.

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