• Title/Summary/Keyword: Gear backlash

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Nonlinear Dynamic Characteristics of Gear Driving System with Tooth Modification (치형수정된 기어구동계의 비선형 동특성 해석)

  • Cho, Yun-Su;Choi, Yeon-Sun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.11b
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    • pp.25-30
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    • 2002
  • To reduce the vibration of a gear driving system, the modification of gear tooth from the orignal involute gear profile is usually done in gear manufacturers. The quantity of tooth modification has been decided on the basis of the interference between two gear teeth during gear meshing and the elastic deformation due to loading. However, the dynamic characteristics with tooth modification has to be investigated to avoid the instability to the variation of gear meshing stiffness and the nonlinearity due to gear backlash which results in sub- or super-harmonics in its responses. This research shows the dynamic characteristics with various tooth modifications in its type and quantity.

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Nonlinear Dynamic Characteristics of Gear Driving System with Tooth Modification (치형수정된 기어구동계의 비선형 동특성 해석)

  • 조윤수;최연선
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.13 no.9
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    • pp.688-693
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    • 2003
  • To reduce the vibration of a gear driving system. the modification of gear tooth from the orignal involute gear profile is usually done in gear manufacturers. The quantity of tooth modification has been decided on the basis of the interference between two gear teeth during gear meshing and the elastic deformation due to loading. However. the dynamic characteristics with tooth modification has to be investigated to avoid the instability to the variation of gear meshing stiffness and the nonlinearity due to gear backlash which results in sub- or super-harmonics in its responses. This research shows the dynamic characteristics with various tooth modifications in its type and quantity.

A Study on the Parameters Influence upon Automotive Neutral Gear Rattle (자동차 공회전시 기어 치타음에 영향을 미치는 파라미터에 관한 연구)

  • Hong, D.P.;Chung, T.J.;Ahn, B.M.;Jeon, B.H.
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.2
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    • pp.74-83
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    • 1997
  • The non-periodic angular accelerations of engine are the major cause of gear rattle. This gear rattle is based on the existence of a backlash between the drive gear of input shaft and the free gear of output shaft in the gearbox. Especially, the neutral gear rattle have a very bad effect on the ride quality. Test-rig was constructed in order to evaluate the parameter influence upon the neutral gear rattle. Also, each different 4 type torsional characteristic of clutch was manufactured. Experimental conditions are the use of each different 4 type torsional characteristic of clutch and oil temperature variation in gearbox. In case of the same stiffiness of pre-damper type clutch at idling, the clutch of large hysteresis showed dam- ping effects at the 2nd input gear and the 2nd output gear. Also, the main-damper type clutch was shown to large resonance phenomenon at the 2nd input gear. Accordingly, main-damper type clutch was unapp- roriate at idling.

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Influence Rate Estimation of Gearpair on the Rattle Vibration and Counterplan Suggestion for Reduction of Gear Vibration (기어쌍의 래틀진동에 대한 영향도 평가 및 기어 진동 저감을 위한 대책 제시)

  • 안병민
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.3
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    • pp.29-36
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    • 1998
  • In recent year, as the demand about low vibration and noise vehicle is increased constantly. automobile companies try to a lot of things to achieve this demand. Gear rattle vibration become an emergency problem to be cured at idling. There are two kinds method to reduce idle gear rattle vibration One is optimization of clutch damper design parameters(stiffness, hysteresis torque, preload, length of lst stage) the other is system parameters modification(inertia, drag torque, backlash, etc) But these methods are impossible to estimate influence rate of each gearpair on the idle gear rattle vibration. In this study, 14degrees of freedom nonlinear model is developed to analyze influnce rate of each gearpair on the idle gear rattle vibration and the counterplan to reduce the gear noise is suggeted through the shift system modification.

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A Study on the Performance Evaluation of Cycloid Reducer (사이클로이드 감속기의 성능평가에 관한 연구)

  • Park, Jin-Seok;Kim, Ki-Hun;Kim, Lae-Sung;Qin, Zhen;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.3
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    • pp.113-118
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    • 2017
  • In this paper, a study on the performance evaluation of a cycloid reducer for remote weapons systems is presented. Reduction gears applied to remote weapons vehicles need to be compact and capable of large torque transmissions as well as require structural optimization, high load capacity, and high precision position control. To meet these requirements, a cycloid reducer with low backlash, high precision, high overload capability, high rigidity, and high efficiency is required. Thus, a cycloid reducer with a reduction ratio of 127:1, backlash of 1 arcmin (1/60 deg) or less, and reduction gear efficiency of 70% or more, which are the design requirements for a remote weapons system, was designed utilizing a design and analysis program (HEXAGON) for gear engineering. To confirm the performance of the cycloid reducer, the hardness of the main components of the manufactured cycloid reducer, reduction ratio, and efficiency were measured.

Effects of a One-Way Clutch on the Nonlinear Dynamic Behavior of Spur Gear Pairs under Periodic Excitation

  • Cheon Gill-Jeong
    • Journal of Mechanical Science and Technology
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    • v.20 no.7
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    • pp.941-949
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    • 2006
  • Nonlinear behavior analysis was used to verify whether a one-way clutch is effective for reducing the torsional vibration of a paired spur gear system under periodic excitation. The dynamic responses were studied over a wide frequency range by speed sweeping to check the nonlinear behavior using numerical integration. The gear system with a one-way clutch showed typical nonlinear behavior. The oscillating component of the dynamic transmission error was reduced over the entire frequency range compared to a system without a one-way clutch. The one-way clutch also eliminated unsteady continuous jump phenomena over multiple solution bands, and prevented double-side contact, even with very small backlash. Installing a one-way clutch on both sides of the gear system was more effective at mitigating the negative effects of external periodic excitation and various parameter changes than a conventional gear system without a one-way clutch.

A Study on the Design Technique to Reduce the Rattle Vibration (래틀 진동을 위한 설계 기법 연구)

  • 안병민;장일도;홍동표;정태진
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.562-566
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    • 1997
  • The main torsional vibration source of the driveline is the fluctuation of the engine torque. The gear rattle is impacts generating in the backlash of the free gear due to this torsional vibration Optimization of the clutch torsional characteristic is one of the effective methods to reduce the idle gear rattle. Many researches have been reported on this problem but only few of them give sufficient consideration to the full clutch design parameters(stiffness, hysteresis torque, preload, first stage length) and drag torque This paper pays attention to the gear impact mechanism, clutch design parameters and drag torque to reduce the idle gear rattle with computer simulation.

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Improvement of Gear Rattle Noise of a Small Car by Experimental Approach (시험적 방법에 의한 경승용차 기어 래틀 소음 개선)

  • 조영호;김인동;이병로;이학철
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.05a
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    • pp.628-632
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    • 2001
  • Experimental approach was investigated to improve gear rattle noise of a small car. During the development of a small car serious problem occurred inside the transmission gear units. The transmission was a carried over system from a less powered predecessor. Several components of suspicion were investigated, and applied to reduce rattle noise. In general, backlash, the assembly gaps, and the clutch disk rattle induce gear rattle noise. Above mentioned improvements were applied to reduce the noise, but still problem remained. Meanwhile, the temperature inside the gearbox was reported to be unusually high and the life of transmission oil quality deteriorated drastically, Temperature increment caused the large gap between the bearing outer diameter and the transmission housing. Large gap made the gear shaft assembly move intermittently and impact each other. The tighter control of the assembly gap allowed the rotating shafts smoothly and reduced the gear rattle noise even in the high temperature range.

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Analysis of Gear Rattle Using a Dynamic Load Model of Agricultural Tractor Driveline (동하중 모형을 이용한 트랙터 전동라인의 치타음 분석)

  • 류일훈;김경욱
    • Journal of Biosystems Engineering
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    • v.27 no.5
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    • pp.371-380
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    • 2002
  • The objectives of this study were to analyze gear rattle in a power drive line using its dynamic model and to derive design guidelines to eliminate it. A 72 degrees of freedom model of power driveline of an agricultural tractor was developed and proved to be valid fer predicting the collision characteristics of gears in mesh, which may determine whether or not the gear rattle will occur. Using the model the effects on the rattle of drag torque, backlash, mass moment of inertia, transmitting torque were analyzed. Increasing drag torque or decreasing mass moment of inertia reduced gear rattle. The gears transmitting power do not develop rattles. It was also found that a large amount of rattle is likely to be developed by the change gears placed at the end of idle shafts. Increasing the drag torque to such change gears may be the most effective way of reducing the gear rattle in a tractor driveline.