• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2006.05a
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• pp.399-402
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• 2006

The outer race of CV(constant velocity) joint is an important load-supporting automotive part, which transmits torque between the transmission gear box and driving wheel. The outer race is difficult to forge because its shape is very complicated and the required dimensional tolerances are very small. Traditional warm and cold forging methods have their own limitations to produce such a complex shaped part; warm forging requires complex system with relatively higher manufacturing cost, while cold forging is not applicable to materials with limited formability. Therefore, multistage forging may be advantageous to produce complex shaped parts. In order to build a multistage forging system, it is necessary to characterize mechanical properties in response to system design parameters such as temperature, forging speed and reduction. For the analysis of formability of multistage forging process, finite element method(FEM) has been used for the process analysis. As a model case, a constant velocity (CV) joint forging process is analyzed by FEM, since CV joint has a complex shape and also its required dimensional tolerances are very tight. The data acquired by FEM is compared with operational forging data obtained from an industrial production line. Based on this comparative analysis, multistage forging process for CV joints is proposed.

• International Journal of Aeronautical and Space Sciences
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• v.16 no.3
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• pp.394-406
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• 2015

In this work, an efficient aircraft landing simulation strategy is proposed to develop an efficient and reliable hard-landing monitoring procedure. Landing stage is the most dangerous moment during operation cycle of aircraft and it may cause structural damage when hard-landing occurs. Therefore, the occurrence of hard-landing should be reported accurately to guarantee the structural integrity of aircraft. In order to accurately determine whether hard-landing occurs or not from given landing conditions, full nonlinear structural dynamic simulation can be performed, but this approach is highly time-consuming. Thus, a more efficient approach for aircraft landing simulation which uses a hierarchical aircraft landing model and an extended inertia relief technique is proposed. The proposed aircraft landing model is composed of a multi-body dynamics model equipped with landing gear and tire models to extract the impact force and inertia force at touch-down and a linear dynamic structural model with an extended inertia relief method to analyze the structural response subject to the prescribed rigid body motion and the forces extracted from the multi-body dynamics model. The numerical examples show the efficiency and practical advantages of the proposed landing model as an essential component of aircraft hard-landing monitoring procedure.

• Journal of Drive and Control
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• v.17 no.3
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• pp.47-56
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• 2020

As a shift control of automatic transmission was managed with the electronic control unit (ECU), shift quality which is a measure of shift shock during gear change has markedly improved. However, the initial clutch pressure control of the clutch filling phase should continue to rely on the predetermined control input since the input and output speeds are unchanged until the shifting process attains the inertia phase. It is critical to minimize the clutch response time and control the clutch pressure accurately at the end of clutch fill to achieve quick shift response and smoothness. Advanced transmission companies have adopted an auto calibration method which establishes the databases for the clutch piston fill-up attributes and the frictional characteristics of the disks. In this study, a distinctive auto calibration algorithm for forklift transmission under development is proposed and verified with the real-vehicle test. The experimental calibration results showed consistent turbine dynamics at the initial stage of shifts with the properly calibrated clutch-fill control parameters. By using this technique, it is necessary to finalize the shift control for the various operation conditions.

• Transactions of The Korea Fluid Power Systems Society
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• v.2 no.2
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• pp.1-7
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• 2005

For the reliability evaluation of the track drive unit(TDU), firstly, we analyzed the major failure modes through FMEA(failure mode & effects analysis), FTA(failure tree analysis), and 2-stage QFD(quality function deployment), and then quantitatively determined the priority order of test items. The Minitab analysis was also performed for prediction of life distribution and parameters of TDU by use of field failure data collected from 430 excavators for two years. In addition, we converted the fluctuation load in field conditions into the equivalent load, and for evaluation of the accelerated lift by the cumulative fatigues, the equivalent load is again divided into the fluctuation load by reference of test time. And then, by use of the test method in this paper, the acceleration factor(AF) of needle bearing inside planetary gear which is the most weakly designed part of TDU is achieved as 5.3. This paper presents the quantitative selection method of test items for reliability evaluation, the determination method of the accelerated life test time, and the method of non-failure test time based on a few of samples. And, we proved the propriety of the proposed methods by experiments using a TDU for a 30 ton excavator.

• Journal of the Korean Society for Railway
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• v.11 no.4
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• pp.398-403
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• 2008

The propulsion for locomotive application has changed from the DC motor system to the induction motor system. Although the induction motor system has almost reached the stage of maturity, this system also needs to be changed to the PM motor system for the direct drive without using reduction gear. Thus, the IPMSM (Interior buried Permanent Magnet Synchronous Motor) has been adopted to meet the locomotive driving specification. Where the wheel is directly dirven by the traction motor. In this paper, the investigation on IPMSM satisfying driving specifications for the direct drive has been performed using the advanced FEM.

• Transactions of the Korean Society of Automotive Engineers
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• v.21 no.2
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• pp.136-145
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• 2013

It is very important to determine specifications of components included in the drive-train of vehicles at the initial design stage. In this study, component sizing process and performance analysis for Extended-Range Electric Vehicles (E-REV) are discussed based on the foundation of determined system configuration and performance target. This process shows sizing results of an electric driving motor, a final drive gear ratio and a battery capacity for target performance including All Electric Range (AER) limit. For E-REV driving mode, the constant output power of a Gen-set (Engine+Generator) is analyzed in order to sustain State of Charge (SOC) of the battery system.

• Journal of the Korean Society for Precision Engineering
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• v.12 no.8
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• pp.63-72
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• 1995

Closed-die forging of spur gears with hollow cylindrical billet has been analysed by using the upper-bound method. A kinematically admissible velocity field has been developed, wherein, an involute curve has been introduced to represent the forging die profile. In the analysis, the deformation region has been divided into nine zones. A constant frictional stress has been assumed on the contacting surfaces. Utilizing the formulated velocity field, numerical calculations have been carried out to investigate the effects of various parameters, such as module, number of teeth and friction factor, on the forging of spur gears. Hardness and accuracy of forged gears are measured. The following results have been obtained: (1) It is verified that an axisymmetric deformation zone exists between root circle and center of gear through forged gears. (2) The average relative forging pressure is predominantly dependent on the number of teeth and increases near the final filling stage as the addendum modification coefficient increases. (3) Close agreement was found between the predicted values of forging load and those obtained from experimental results.

• Ocean Science Journal
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• v.40 no.1
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• pp.11-16
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• 2005

Correction factors based on the catch ratios of egg and larval densities in the southern waters of Korea were estimated for anchovy Engraulis japonica. This was undertaken in order to adjust ichthyoplankton data from different sampling methods, gear types and time. Samples were collected during ichthyop1ankton surveys in Korean waters from 1983 to 1994. The ratios for egg densities obtained in vertical tows with a NORPAC net (ring $\Phi$, 45 cm) compared to those obtained in oblique tows with a KOB net (ring $\Phi$, 80 cm) were 0.86 (CV = 0.65), 1.22 (CV = 0.36), and 0.93 (CV = 0.42) for early, middle, and later developmental stages, respectively. The ratios for larval densities for vertical and oblique tows varied depending on size. For yolk-sac and small larvae (< 4 mm), the ratios were 3.08 (CV = 0.45) and 1.98 (CV = 1.34), while those of 4-6 mm, 6-8 mm, and 8-10 mm larvae were 0.44 (CV = 1.31), 0.45 (CV = 1.70), and 0.56 (CV = 2.50), respectively. Ratios of day/night densities for larvae of 4-10 mm lengths were lower (0.01-0.06) in offshore catches than values obtained in coastal areas (0.440.46) and similar values (0.16-0.04) for vertical and oblique tows. Our results indicated that vertical towing is more efficient for sampling early life stages (from eggs to larvae less than 4 mm long), while oblique towing is more efficient for larvae longer than 4 mm due to depth preferences for each developmental stage (e.g., changes in egg buoyancy and vertical migration oflarvae).

• Journal of Biosystems Engineering
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• v.31 no.4 s.117
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• pp.315-322
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• 2006

A torsional damper comprised of two stage pre-dampers was used to reduce the rattle noise generated in the PTO gear box of a direct engine-PTO driveline of agricultural tractors. It was designed and mounted to the engine flywheel to reduce the torque fluctuation-induced speed variations at the driving gears in the PTO gearbox, which were found to be main cause of the rattle noise. The effects of a hysteresis torque and a torsional stiffness of the damper on the speed variation were analyzed using an 11 degree of freedom non-linear model of the damped PTO driveline. The torsional damper was represented by a single degree of freedom model with 7 parameters. Under a constant hysteresis torque, velocity variation was reduced with decrease in the torsional stiffness of the damper. The velocity variation was also decreased with decrease in the hysteresis torque under a constant torsional stiffness. Optimum values of the torsional stiffness and hysteresis torque were obtained by the model simulation for the PTO driveline under the study. When the optimum values of the damper were used, the sound pressure level of the rattle noise was reduced by 81%, resulting in a reduction of 15dB(A). The optimum damper also reduced the engine speed variation, resulting in a reduction of 80% at the driving gears in the PTO gearbox. The torsional damper showed a good performance in reducing the rattle noise caused by the speed variation in the direct engine-PTO driveline.

• The Korean Journal of Community Living Science
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• v.26 no.4
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• pp.647-659
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• 2015

This study analyzes current technologies in personal protective equipment (PPE) and mechanisms that can be used in the agricultural field to provide data for research and development on PPE for farmers. There is growing awareness of the importance of PPE as part of efforts to reduce agricultural accidents, but data remain rare for developing PPE tailored to the farm work environment. In this regard, patent data on PPE can provide useful insights for facilitating relevant technologies and research. This study examines patents and utility models classified under the IPC code in Korea and other countries to analyze patented technologies and recent trends for the period from January 2003 to October 2014. Here Korea, the U.S., Japan, and Europe were considered. The results show that the number of patent applications for PPE remained steady without any sharp fluctuations. KIPO applications accounted for 43.5% of all cases, reflecting the highest proportion among the countries considered. Domestic applicants accounted for 94% of all cases. In Korea, patent applications were concentrated in safety gear for the face and eyes, indicating a high level of technology. The highest level of competition was observed for safety goggles in all countries. Some PPE technologies were dominated by a particular manufacturer. The analysis results for farming-related technologies show the current state of technologies and areas lacking technological development. This study analyzes patented technologies for PPE in Korea and other countries and recent research trends as part of the effort to develop PPE for workers in the farming and livestock industry. This study represents an early-stage effort to develop PPE for workers in the farming and livestock industry, and the results are expected to be useful for tailoring PPE to Korea's farming and livestock environment.