• Title/Summary/Keyword: Gear Stage

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A study on Shift Efficiency Characteristics of a 2-speed Transmission applying CVT Structure (CVT구조를 적용한 2단 변속기의 효율특성에 관한 연구)

  • Kwang-Wook Youm
    • Journal of the Korean Institute of Gas
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    • v.28 no.1
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    • pp.59-64
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    • 2024
  • In this study, we conducted research on a miniaturized transmission system suitable for ultra-compact electric vehicles, such as electric arts or small electric cars. While conventional electric vehicles eliminate multi-gear transmissions and control motor output or secure initial driving force through reducers, in vehicles like electric karts or compact electric cars, which have relatively small battery capacities, the driving range can be reduced or the motor can be stressed epending on the loading state. Therefore, in this study, we developed a low stage ratio 0.625 and high stage ratio 1.6 a two-stage transmission system that can change gears as needed, considering factors such as slope conditions and loading status, by applying the continuously variable transmission (CVT) mechanism. Based on the selected gear ratios, we designed the transmission and created a test rig to verify the power transmission efficiency of the developed transmission. Using the test rig, we varied the rotational speed and load of the transmission to confirm its power transmission characteristics and also examined the heat generation characteristics during shifting and operation. As a result, developed a two-stage transmission with a CVT structure.

A New Empirical Formula for Steering Gear Torque of Tankers by Statistical Analysis based on Sea Trial Data and Modified Lifting Line Theory (통계적 해석에 의한 유조선의 조타기 토오크 계산 경험식 개발)

  • D.I. Son;K.P. Rhee
    • Journal of the Society of Naval Architects of Korea
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    • v.37 no.1
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    • pp.40-49
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    • 2000
  • In this paper, an empirical formula to estimate the steering gear torque of a Tanker with a horn type rudder was developed by using the statistical analysis. The hydrodynamic characteristics of the horn type rudder in the free-stream condition were calculated by using the modified lifting line theory by Molland, and the interaction effects by propeller and hull were analyzed by the regression analysis of the sea-trial data of 32 vessels. The comparison with the delivered vessels' data shows that the formula can be used for predicting the steering gear torque at the initial design stage.

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Noise reduction of a high precision gearbox based on experimental study (실험적 방법을 통한 고정밀 감속기의 소음 저감)

  • Lee, Kyu-Ho;Kim, Woo-Hyung;Chung, Jin-Tai
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.05a
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    • pp.266-270
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    • 2006
  • Noise reduction the noise of a high precision multi-stage gearbox applied at the industrial robot is investigated by experiment such as the modal test and the signal analysis. The signal analysis performed with the waterfall plot representing the power spectrum as a function of the rotating speed. An eccentric load is installed at the gearbox in order to organize similar condition used in the industrial robot. Exciting sources are found out by the waterfall plot, and then the main factor to make the noise is distinguish. For the low-noise gearbox, the gear design parameter is modified and this gearbox is experimented in the same procedure. The results of the test show the noise level of gearbox reduced.

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Rotordynamic Design and Analysis of the Rotor-Bearing System of a 600HP Gear Driven Turbo-Compressor (600HP급 기어구동형 터보 공기압축기 회전체계의 동역학적 설계 및 해석)

  • 최상규;김영철;권병수
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1997.10a
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    • pp.50-57
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    • 1997
  • A 600HP class high-speed gear driven 3-stage turbo-compressor (IGCC : Integrally Geared Centrifugal Compressor) driven by a 3600 rpm AC induction motor has been designed, of which low speed pinion runs at 35000 rpm and high speed pinion at 50000 rpm nominally. Due to its high speed operation, the system requires very reliable bearing selection and design as well as accurate rotordynamic analysis and prediction of its dynamic behavior to secure the operating reliability. Rotordaynamic analyses of the IGCC rotor-bearing system predicted that the low speed pinion rotor mounted on 5-pad tilting pad bearings has two critical speeds before its design speed and high speed pinion rotor only one critical speed, and estimated critical speeds of both pinion shafts are away from the continuous operating speed enough to satisfy the corresponding API requirement. The forced response analysis with API specified maximum allowable unbalances also showed that unbalance responses are small enough for smooth operation of the system.

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Development of Aircraft 2-Stage Differential GRA (항공기용 2단 차동 GRA 개발)

  • Lee, Kang-Hee;Im, Dae-Jin;Lee, Sun-Hong;Park, Seul-Ki;Choi, Jin-Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.6
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    • pp.115-121
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    • 2016
  • The aircraft flight control system controls an aircraft's direction and flying attitude, and actuators are key components of control systems. Actuators can be classified as Geared Rotary Actuator (GRA) and Ball Screw Actuator (BSA). GRA is used in mid-sized aircraft, and BSA is used in larger aircraft. A two-stage differential GRA model was suggested in this paper, and structural analysis and performance tests were performed. According to the analysis and experiment, the stiffness of the two-stage differential GRA was 17.57% higher than that of the conventional GRA, and the structural safety was improved.

Experimental Study on the Aerodynamic Characteristics of a Two Stage and a Counter-Rotating Axial Flow Fan (2단 축류팬과 엇회전식 축류팬의 공력 특성에 관한 실험적 연구)

  • Cho, Lee-Sang;Cho, Jin-Soo
    • Proceedings of the KSME Conference
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    • 2000.04b
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    • pp.541-547
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    • 2000
  • Experiments were done for the comparison of performance and flow characteristics between a two stage axial flow fan and a counter-rotating axial flow fm. The fan performance curves were obtained by the Korean Standard Testing Methods for Turbo Fans and Blowers (KS B 6311). The fan flow characteristics were measured using a five-hole probe by the non-nulling method. Each stage of the two stage axial flow fan used for the present study has an eight bladed rotor and thirteen stator blades. The front and the rear rotor of the counter-rotating axial flow fan have eight blades each and are driven by coaxial counter rotating shafts through a gear box located between the rear rotor and the electric motor. Both of the two axial fan configurations use identical rotor blades and the same operating conditions for the one-to-one comparison of the two. Performance characteristics of the two configurations were obtained and compared by varying the blade setting angles and axial gaps between the blade rows. The passage flow fields between the hub and tip of the fans were measured and analyzed for the particular operating conditions of peak efficiency, minimum and maximum pressure coefficients.

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Loss characteristic analysis of propulsion motor applied for high speed train (차세대 고속철도용 견인전동기 손실특성 해석)

  • Lee, Dong-Su;Kim, Shang-Hoon;Lee, Sang-Gon;Jung, Sang-Yong
    • Proceedings of the KSR Conference
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    • 2010.06a
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    • pp.1376-1382
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    • 2010
  • The propulsion Motor system has changed from the DC motor system to the induction motor system. Although the induction motor system has almost reached the stage of maturity, this system also need changed to the IPMSM system for direct drive without reduction gear. Thus, the IPMSM(Interior buried Permanent magnet synchronous Motor) has been adopted to meet the driving specification. In this paper, loss characteristic analysis of IPMSM has been performed using adopted F.E.M.

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Evolutionary computation approach for automated synthesis design of mechanical structures (기계 구조의 합성적 자동생성을 위한 진화연산)

  • 이인호;차주헌;김재정
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.643-646
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    • 2002
  • This paper proposes an evolutionary computation approach for automated design of mechanical structures especially in its early stage of design phases. Due to the known characteristics of the stage, the approach basically involves a synthetic design method with the composition of building blocks representing the elements of mechanical objects. In order for the building blocks to be more suitable for representation and evolution of mechanical structures, Elementary Cell Blocks (ECBs) are introduced as new building blocks. A new Darwinian evolution process for the new building blocks is also necessarily involved in the approach. We have demonstrated the implementation of the approach with the design of multi-step gear systems.

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The study on control system simplification of underdeveloping heavy-load driving system using developed performance-estimation program (대부하/구동 제어 시스템 성능예측 프로그램을 이용한 제어시스템 단순화 연구)

  • 최근국;이만형;서동연;박상우
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.436-440
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    • 1996
  • In this study, underdeveloping heavy-load driving servo control system, which are composed of controller, electro-hydraulic servo-valve, hydraulic motor, reduction gear box, turret slew bearing and turret structure, are investigated to simplify the control system. To estimate the effect of each component, modeling and simulation of linear and nonlinear system are carried out. In the first stage, to prove the reliability of performance estimation program, simulation results are compared with experimental results. In the second stage, the effect of each component of control system is evaluated and then a simplified control system is suggested.

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An Analysis of the Square Die Extrusion of Non-Axisymmetric Bars from Circular Billets at Final-Stage (원형 소재에서 비축대칭 봉재의 최종단계 평금형 압출 해석)

  • 김동권;배원병;김영호
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1995.10a
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    • pp.143-149
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    • 1995
  • A simple kinematically admissible velocity field is proposed to drtermine the final-stage extrusion load and the average extruded length in the square-die forward extrusion of non-axisymmetric bars from circular billets. The proposed velocity field is applied to the square-die extrusion of trochoidal gear-shaped bars and rectangular-shaped bars, the profile function of a rectangular being approximated by using a Fourier series. Experiments have been carried out with hard solder billets at room temperature. The theoretical predictions of the extrusion load are in good agreements with the experimental results and there is generally reasonable agreements in average extruded length between theory and experiment.

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