• 제목/요약/키워드: Gear Reducer

검색결과 109건 처리시간 0.024초

일체형 고조파 조절기를 갖는 마그네트 기어 감속기의 특성 연구 (Characteristic Study of a Magnet Gear Speed Reducer with a Unified Harmonic Modulator)

  • 이상준;정광석
    • 한국생산제조학회지
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    • 제24권3호
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    • pp.348-354
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    • 2015
  • Using a magnetic gear, the speed and torque of the driving axis can be decreased and increased, respectively, similar to a mechanical speed reducer. In particular, because the driving side can be isolated mechanically from the load side, the magnetic gear was developed for application with environmental constraints. Of the existing topologies used for the magnet gear, the filtering method of a specified magnetic component is the most competitive. In this paper, a novel unified harmonic modulator is applied to filter the specified component. The torque conversion method using this modulator is described in detail, and the key factors of the modulator are derived from the influence on the resulting torque. The experimental setup was constructed and its torque transmission efficiency measured for varying loads. The transient characteristic from an excessive load is compared with the theoretical simulation.

지게차 구동부의 소음 진동 저감에 대한 연구 (A Study on Noise Reduction for the Driving System of a Forklift)

  • 김우형;홍일화;정진태
    • 한국소음진동공학회논문집
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    • 제18권1호
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    • pp.80-86
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    • 2008
  • In this study. the noise sources were identified and the noise and vibration were reduced for an industrial forklift. To identify the noise sourses, noise signals were measured by a microphone on a driver seat and these signals were analyzed with a waterfall plot. For this purpose, the gear mesh frequencies from the gear box of a reducer were not only investigated but noise/vibration sourses of an electric motor were also examined. Furthermore, the frequency response functions were obtained to confirm the vibration and noise sourses. It was found that severe vibration and noise were generated in the casing and the connecting part of the reducer. The severe vibration and noise could be reduced by a structure modification.

산업용 로봇 감속기의 소음 진동 평가에 대한 연구 (A Study on the Noise and Vibration Diagnostic of the Industrial Robot Reducer)

  • 김우형;정진태
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2004년도 추계학술대회논문집
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    • pp.875-878
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    • 2004
  • The noise and vibration diagnostic of the industrial robot reducer is ultimately the purpose. We evaluated a noise and vibration tendency of the industrial robot reducer to be made in the outside (RV reducer) through the experiment. Also, we compared the RV reducer to the industrial robot reducer (RD reducer) in the domestic. We measured the noise level with the sound level meter and analyzed the vibration tendency with the waterfall plot. Through the comparison of RV reducer and RD reducer diagnose the industrial robot reducer. We guessed the improvement direction of RD reducer. (The domestic's industrial robot reducer).

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순간속도중심을 이용한 외륜회전형 에피사이클로이드 판기어의 형상설계법에 관한 연구 (A Study on Shape Design Method by Instant Velocity Centers of Rotating Outer-Ring Type Epicycloid Plate Gear)

  • 장세원;신중호;권순만;윤호업
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2004년도 추계학술대회 논문집
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    • pp.1398-1401
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    • 2004
  • This paper proposes a new approach for the shape design of the rotating outer-ring type epicycloid plate gear by using instant velocity center. First, this method defines the instant velocity centers for rotating outer-ring type epicycloid plate gear and calculates the contact angles and the contact points by using the geometric relationships and the kinematic properties of the reducer. Second, it generates the full shape of the cycloidal plate gear. Finally, the paper develops CAD-program for construction of the design automation using the proposed method. This CAD-program is developed to have the functions of the friendly user interface and the simulation of the real operation for the cycloid reducer.

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아라고 원판 효과를 이용한 전기자동차용 비접촉 감속기의 특성 분석 (Characteristic Analysis of Non-Contact Reducer for Electric Vehicles using Arago Disc Effect)

  • 최군호
    • 한국산업융합학회 논문집
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    • 제26권6_3호
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    • pp.1223-1231
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    • 2023
  • In the case of internal combustion engine vehicles, transmissions are essential for various reasons, such as vehicle starting and speed control. However, in the case of electric vehicles, unlike internal combustion engine vehicles, a transmission is not necessarily required. Of course, considering the efficiency of electric vehicles, a transmission is necessary, but installing the existing transmission as is has the opposite effect due to increased vehicle weight, so it has not been considered so far. In this paper, a non-contact reducer type using the Arago disc effect is proposed rather than a transmission using a conventional gear train, and the aim is to examine whether this can increase the driving efficiency of electric vehicles while minimizing weight. In addition, the effectiveness of the proposed reducer will be verified by manufacturing and testing it.

감속기 내부 기어의 가공정밀도와 구동간 소음의 연관특성에 관한 연구 (Analysis of the Relation Between Machining Accuracy of Internal Gear and Noise in Reduction Gears)

  • 박성필;김우형;정진태
    • 대한기계학회논문집A
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    • 제36권5호
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    • pp.537-543
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    • 2012
  • 본 연구는 운전조건 하에서 감속기 내부기어의 가공정밀도와 소음의 연관 특성에 관한 실험적 연구이다. 이를 위하여 유성기어열로 이루어진 감속기를 제작하였으며, 내부 기어는 정밀도를 다르게 가공한 기어로서 4 세트를 제작하여 비교 실험하였다. 감속기에 대한 소음 및 진동 신호는 신호분석법에 의해 채집되었으며, 정지상태로부터 운전 가능 최고 속도까지 균등하게 증속하며 신호를 채집하였다. 또한 소음 레벨은 소음계를 이용하여 측정하여 비교하였다. 기어의 가공정밀도에 대한 평가는 한국 산업기술 시험원(ktl)에 의뢰하여 일본공업규격(JIS)에 준하여 객관적으로 평가되었으며, 이를 소음, 진동 신호와 함께 비교 분석하였다.

석탄 분쇄기용 유성감속기 케이싱의 거동에 관한 유한요소해석 (Finite Element Analysis for the Behavior of the Casing of a Pulverizer Mill Planetary Gear Reducer)

  • 서지환;김선진;정민화;김병탁
    • 동력기계공학회지
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    • 제18권6호
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    • pp.34-39
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    • 2014
  • In this study, the structural analysis and the modal analysis are conducted to investigate the stress level, the deformation characteristics and the natural modes of the casing of a planetary gear reducer for a 800kW grade pulverizer mill. The casing is subjected to the load, 2800 kN, from the lump coals in the pulverizing process. Because of the symmetry, the half portion of the reducer casing is modeled for the stress analysis. But the full model is used to find out the eigenvalues and natural modes for the modal analysis. The contact conditions are applied between the thrust pad bearing and the adjacent contacting parts. The results shows that the casing structure has the sufficient strength and stiffness to support the load under consideration. ANSYS version 15 is employed to perform the numerical study.

2단 유성기어 감속기의 후부기어 치형수정에 관한 연구 (Study on Tooth Micro-geometry Optimization of Rear Gear Set in 2 Speed Planetary Gear Reducer)

  • 전민형;김래성;노승윤;진진;최창;류성기
    • 한국기계가공학회지
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    • 제16권5호
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    • pp.1-6
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    • 2017
  • Gear tooth micro-geometry modifications include the intentional removal of material from the gear teeth flanks, so that the shape is no longer a perfect involute. If the gear shapes are perfect, then the gear tooth meshing is better, therefore the gears will transmit input torque in a more efficient manner without the generation of high frequency engine fluctuation noise. In this paper, we study tooth micro-geometry optimization of rear gear set in 2 speed planetary gear reducers. Analysis revealed problems which are need of modification. Based on the results, tooth micro-geometry was used to deal with load distributions on the rear gear set.