• Title/Summary/Keyword: Gear Ratio Design

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A Study on Automatic Technology for a industrial Industrial Involute Gears Design (산업용 인벌류트 치차 설계를 위한 자동화 기술에 관한 연구)

  • 조성철;변문현
    • Journal of the Korean Society of Safety
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    • v.12 no.4
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    • pp.39-46
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    • 1997
  • This study describes a computer aided design system on involute gear for power transmition. Input data for gear design are pressure angle $20^{\circ}$, transmitted power, gear volume, gear ratio, addendum ratio of rack, dedendum ratio of rack, edge radius of rack, allowable contact stress and allowable bending stress etc. Bending strength contact strength and scoring are considered as the design constraints. Method of optimization developed this study. The developed gear design system can design the optimized gear that minimize the number of pinion teeth with face tooth.

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Design and Analysis of Gear Train with Composition of Optimum Gear Ratio (최적 치차비 구현을 통한 치차열의 각도 위치 오차 설계 및 해석)

  • Yun, Jae-Yun
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.6
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    • pp.102-108
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    • 2001
  • This paper addresses an analytical approach to the mechanical error analysis of gear train and tolerance design and manufacture of gear train in restricted space considering motor driving torque, driving system inertia, motor acceleration, motor rotor inertia and friction torque. The gear train is designed to have optimum gear ratio in restricted space and each gear is manufactured to have the lowest weight and each gear tooth is heat-treated to have robustness. Based on the small difference between the mechanical error analysis and measurement, gear train design with optimum gear ratio and restricted space and robustness is proposed.

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Development of a Design System for Multi-Stage Gear Drives (1st Report : Procposal of Formal Processes for Dimensional Design of Gears) (다단 치차장치 설계 시스템 개발에 관한 연구(제 1보: 정식화된 제원 설계 프로세스의 제안))

  • Jeong, Tae-Hyeong
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.9
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    • pp.202-209
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    • 2000
  • In recent years the concern of designing multi-stage gear drives increases with the more application of gear drives in high-speed and high-load. until now however research on the gear drive design has been focused on single gear pairs and the design has been depended on experiences and know-how of designers and carried out commonly by trial and error. We propose the automation of the dimensional design of gears and the configuration design for gear arrangement of two-and three-stage cylindrical gear drives. The dimensional design is divided into two types of design processes to determine the dimensions of gears. The first design process(Process I) uses the total volume of gears to determine gear ratio and uses K factor unit load and aspect ratio to determine gear dimensions. The second one(Process II) makes use of Niemann's formula and center distance to calculate gear ratio and dimensions. Process I and II employ material data from AGMA and ISO standards respectively. The configuration design determines the positions of gears to minimize the volume of gearbox by simulated annealing algorithm. Finally the availability of the design algorithm is validated by the design examples of two-and three-stage gear drives.

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Design, manufacture and analysis of gear train with composition of optimum gear ratio (최적 기어비 구현을 통한 치차열의 설계, 제작 및 분석)

  • 정상목;윤재윤
    • Journal of the Korea Institute of Military Science and Technology
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    • v.2 no.1
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    • pp.132-138
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    • 1999
  • This paper addresses an analytical approach to the mechanical error analysis of gear train and tolerance design and manufacture of gear train in restricted space considering motor driving torque, driving system inertia, motor acceleration, motor rotor inertia and friction torque. The gear train is designed to have optimum gear ratio in restricted space and each gear is manufactured to have the lowest weight and each gear tooth is heat-treated to have robustness. Based on the small difference between the mechanical error analysis and measurement, gear train design with optimum gear ratio and restricted space and robustness is proposed

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A Study on Technology for Involute Bevel Gear Design (인벌류트 베벨기어 설계 기술에 관한 연구)

  • Cho, Seong-Cheol
    • Journal of the Korean Society of Safety
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    • v.18 no.4
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    • pp.44-50
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    • 2003
  • Design method for involute bevel gears is developed. The developed gear design system can design the optimized gear that minimize the number of pinion teeth with face tooth. Method of optimization is MS(matrix search) which is developed from this study. Design variables are pressure angle 20., transmitted power, gear volume, gear ratio, allowable contact stress and allowable bending stress. etc. Gears design method developed this study can be applied to the plane, helicopter, printer, machine tools.

Generation and Preliminary Design of Compound Multi-Stage Gear Drive Mechanisms (복합 다단 기어장치 메커니즘의 생성 및 초기설계)

  • 정태형;김장수;박승현
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.10a
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    • pp.53-58
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    • 2003
  • In recent years, the need for multi-stage gear drives, which highly reduce output speed, has been increased. However, the design of multi-stage gear drives have been carried out by a limited number of experts. The consideration for the direction of input and output axes also makes their design very difficult. The purpose of this study is to develop an algorithm for automatically generating complex multi-stage gear drives and to implement a design supporting system for multi-stage gear drives. There are 4 stages in the proposed algorithm, and major design parameters,.such as the direction of input and output axes, reduction ratio, etc. are set up in the first stage. In the second stage, all mechanisms are generated, and various rules are applied to select feasible mechanisms. In the third stage, the gear ratio of each stage is divided from total gear ratio. Next, the specifications of gears for feasible mechanisms are calculated and their bending strength and surface durability are estimated. In the forth stage, appraised indexes are calculated and provided to support the estimation of the generated gear drives.

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Generation and Preliminary Design of Compound Multi-Stage Gear Drive Mechanisms (복합 다단 기어장치 메커니즘의 생성 및 초기설계)

  • Chong Tae-Hyong;Kim Jang-Soo;Park Seung-Hyun
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.4
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    • pp.41-48
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    • 2005
  • In recent years, the need for multi-stage gear drives which highly reduce output speed has been increased. However, the design of multi-stage gear drives has been carried out by a limited number of experts. The consideration for the direction of input and output axes also makes their design very difficult. The purpose of this study is to develop an algorithm for automatically generating complex multi-stage gear drives and to implement a design supporting system for multi-stage gear drives. There are 4 stages in the proposed algorithm, and major design parameters, such as the direction of input and output axes, reduction ratio, etc. are set up in the first stage. In the second stage, all mechanisms are generated, and various rules are applied to select feasible mechanisms. In the third stage, the gear ratio of each stage is divided from total gear ratio. Next, the specifications of gears for feasible mechanisms are calculated and their bending strength and surface durability are estimated. In the forth stage, appraised indexes are calculated and provided to support the estimation of the generated gear drives.

A Study the Development of Involute Spur Gears Profiles Strength (인벌류트 스퍼기어 치형 강도에 관한 연구)

  • Cho, Seong-Cheol
    • Journal of the Korean Society of Industry Convergence
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    • v.9 no.4
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    • pp.269-276
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    • 2006
  • Strength Design method for involute spur gears is developed. The developed gear strength design system can design the optimized gear that minimize the number of pinion teeth with face tooth. Method of optimization is matrix form which is developed from this study. Design variables are transmitted power, gear volume, gear ratio, allowable contact stress and allowable bending stress, etc. Gear design method developed this study can be apply to the gears of plants, machine tools, automobiles.

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Development of Dual Stage Profile Shifted Gear System with Bearing-Integrated Structure for High Reduction Ratio (고감속비를 가지는 베어링일체형 구조의 2단 전위 감속기의 개발)

  • Hwang, Il-Kyu;Choi, Jung-Soo;Jung, Moon-Soo
    • Korean Journal of Computational Design and Engineering
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    • v.17 no.5
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    • pp.312-323
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    • 2012
  • Planetary gearing is a gear system consisting of one or more planet gears, revolving about a sun gear. While the planetary gear system has many advantages- for example, high power density, large reduction in a small volume, multiple kinematic combinations, pure torsional reactions, and coaxial shafting, it has not been widely used because of its high bearing loads, inaccessibility, and design complexity. It is also necessary to shift several pairs of gear profiles at a same time. Therefore, designing profile shifted planetary gear system is a difficult and know-how dependent job. This study provides a practical solution to design a profile shifted gear system by the procedural design scheme, and proposes a bearing integrated structure of the dual stage profile shifted gear system with a robust output end. A dual stage profile shifted gear system with the bearing integrated structure is manufactured by the proposed design scheme in this study. This gear system is verified that it is good enough to commercialize, because it has high performance with high gear ratio and robust output end against axial and radial directional runouts in a small space.

A Study the Development of Bevel Gears Design System (베벨기어 설계 시스템 개발에 관한 연구)

  • 조성철
    • Proceedings of the Korean Institute of Industrial Safety Conference
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    • 2002.11a
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    • pp.263-269
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    • 2002
  • Design method for Involute bevel gears is developed. The developed gear design system can design the optimized gear that minimize the number of pinion teeth with face tooth. Method of optimization is MS(matrix search) which is developed from this study. Design variables are pressure angle 20, transmitted power, gear volume, gear ratio, allowable contact stress and allowable bending stress, etc. Design method developed this study can bd applide to the plane, machine tools, automobiles.

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