• 제목/요약/키워드: Gear Quality

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A Study on Design Analysis for Injection-Molded Gear (CAE기술응용 사출성형기어 설계에 관한 연구)

  • 허용정
    • Proceedings of the KAIS Fall Conference
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    • 2001.11a
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    • pp.135-138
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    • 2001
  • The design and manufacture of injection molded Sear with desired Properties is a costly process dominated by empiricism including the interactive modification of prototype toolings. In this paper, an interactive computer-based design system for injection molded gear is developed in order to realize the concept of rational design for the productivity and quality of mold making of a small plastic gear. The knowledge-based synthesis system being developed in this paper combines a rule-based expert system with analytical process simulation programs in a synergistical manner. Quick and logical evaluations on the design of injection molded gear can be made on the scientific analysis and the accumulated experts' knowledge.

A Improvement Study on Safety Assurance of Main Landing Gear Failure for Rotary Wing Aircraft (회전익 항공기 안전 확보를 위한 주륜완충장치 결함 개선연구)

  • Choi, Jae Hyung;Chang, Min Wook;Lim, Hyun-Gyu;Lee, Je Suk
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.45 no.6
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    • pp.490-497
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    • 2017
  • The Main Landing Gear(MLG) of Rotary Wing Aircraft is an essential equipment in Landing System for pilot to perform a flight mission. It supports the fuselage at ground and absorbs the impact from the ground when landing, thereby, these functions sustain operational capability for pilot and crew. However, the A aircraft caused asymmetry and leakage hydraulic when it was stationed on the ground. Therefore, this paper summarizes pilot comments in operation which are classified by cause of occurrence and the troubleshooting process about each comment. It also describes design improvements which was derived from troubleshooting and suggests verification results of flight test.

A Study on the Fault Detection of Auto-Transmission according to Gear Damage (기어손상에 따른 자동변속기의 결함 검출에 관한 연구)

  • Park, Ki-Ho;Jung, Sang-Jin;Kim, Jin-Seong;Han, Kwan-Su;Kim, Min-Ho
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.11a
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    • pp.1401-1409
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    • 2007
  • This paper presents a detecting technique for the improvement in quality by appling the various vibrational characteristics theory. The object of this study is to objectively point out faulty gear by developing the program which can be used to analyze and predict the vibrational characteristics caused by gear wear, deformation and nick of auto-transmission. The fault detection methods by vibrational signal analysis of gear have been progressed in the various fields of industry. These methods have the advantage of being easy to attach the accelerometer without discontinuance of the structure. But not all the methods are efficient for finding early faults. So in the thesis, we completed development of the inspection system of vibration by appling the most efficient detecting methods and verified the system's reliability through experiments.

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Characteristic on the Heating Deformation of Sleeve by Heating Method (열처리공법에 따른 Sleeve의 열처리 변형 특성)

  • Youn, Il-Joong;Lyu, Sung-Ki;An, Chang-Woo;Ahn, In-Hyo
    • Journal of the Korean Society of Safety
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    • v.21 no.3 s.75
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    • pp.1-7
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    • 2006
  • Nowadays, out of other transmission parts, the sleeve is getting more and more important part for exact and smooth shifting from gear ratio change whenever drivers are needed. To exact and smooth shifting when drivers are needed, all the parts connected with gear shifting should be machined exactly and having dimensions designers are intended. Especially, in case of the sleeve that the most important functional part to shift from gear ratio change that drivers are intended, it needs high precision grade and quality in both sides runout and outer dia runout as well as inner spline small dia & large dia. Because it's assembled with the synchro hub spline and shifted directly with the mating cone. So, it should be applied the hear treatment(hereinafter referred to H.T.M.T) to prevent the friction and percussion loss from shifting with mating cone. At this time, the deformation problems are raised from almost H.T.M.T. process and it makes the inferior part.

A Study on the Fault Detection of Auto-transmission according to Gear Damage (기어손상에 따른 자동변속기의 결함 검출에 관한 연구)

  • Park, Ki-Ho;Jung, Sang-Jin;Wee, Hyuk;Kim, Jin-Seong;Han, Kwan-Su;Kim, Min-Ho
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.18 no.1
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    • pp.47-56
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    • 2008
  • This paper presents a detecting technique for the improvement in quality by appling the various vibrational characteristics theory. The object of this study is to objectively point out faulty gear by developing the program which can be used to analyze and predict the vibrational characteristics caused by gear wear, deformation and nick of auto-transmission. The fault detection methods by vibrational signal analysis of gear have been progressed in the various fields of industry. These methods have the advantage of being easy to attach the accelerometer without discontinuance of the structure. But not all the methods are efficient for finding early faults. So in the thesis, we completed development of the inspection system of vibration by appling the most efficient detecting methods and verified the system's reliability through experiments.

Study on Laser Welding for Differential Gear & Case for Filler Wire (용가재를 사용한 디퍼렌셜 기어와 케이스 레이저 용접 연구)

  • Cho, Joon-Kwon;Chang, In-Sung;Jeong, Chang-Ho;Lim, Chae-Won
    • Laser Solutions
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    • v.14 no.4
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    • pp.1-8
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    • 2011
  • This study is about laser welded joints in order to replace the traditional screw connection of a differential gear and its case in the differential gear assembly. Screws are usually used to join these parts. But the screws take up weight and space. So we needed to improve the joining method. In the welding of a differential gear and its case, the quality is much harder to control, because the high carbon contents of the two components results in cold cracks. But a new method that adds wire allows these materials to be joined. Additionally, more distortions generally occurs in the welded joints than in screws. We tried to prove that laser welding is an available method for joining these parts through the measurement and various tests.

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Feedback Shift Controller Design of Automatic Transmission for Tractors (트랙터 자동변속기 되먹임 변속 제어기 설계)

  • Jung, Gyu Hong;Jung, Chang Do;Park, Se Ha
    • Journal of Drive and Control
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    • v.13 no.1
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    • pp.1-9
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    • 2016
  • Nowadays automatic transmission equipped vehicles prevail in construction and agricultural equipment due to their convenience in driving and operation. Though domestic vehicle manufacturers install imported electronic controlled transmissions at present, overseas products will be replaced by domestic ones in the near future owing to development efforts over the past 10 years. For passenger cars, there are many kinds of shift control algorithms that enhance the shift quality such as feedback and learning control. However, since shift control technologies for heavy duty vehicles are not highly developed, it is possible to improve the shift quality with an organized control method. A feedback control algorithm for neutral-into-gear shift, which is enabled during the inertia phase for the master clutch slip speed to track the slip speed reference, is proposed based on the power transmission structure of TH100. The performance of the feedback shift control is verified by a vehicle test which is implemented with firmware embedded TCU. As the master clutch engages along the predetermined speed trajectory, it can be concluded that the shift quality can be managed by a shift time control parameter. By extending the proposed feedback algorithm for neutral-into-gear shift to gear change and shuttle shift, it is expected that the quality of the shift can be improved.

The Development of Decelerating Motor of Electronic Power Steering (EPS 감속 모터 개발)

  • Lee, Jeong-Ick
    • Journal of the Korea Convergence Society
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    • v.2 no.2
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    • pp.27-34
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    • 2011
  • This study is making a product for the development of one process worm wheel of making a shape for gear for worm wheel without hobbing manufacturing process. Because of removing a hobbing process, plastic worm wheel for increased productivity and equivalent quality is produced in the result. As the result, this product is selling to Hyundai Mobis, Mando, TRW, KOYO/NSK/Showa(Japan), Delphai(America). The core technology and different strategy are as follows. The technology protection for molding of worm whee is currently patent process "Molding process of helical gear(No. 10-2008-0105908). Further patent procedure for "molding system for positioning decision of inserting boss is currently prepared. As gear molding procedure in hobbing machine without gear machining procedure, most of all, core development technology which is making a gear tooth is main topic. So that, in case of currently developed worm wheel, because core and mold base are not developed in the first procedure, gear is machining in hobbing M/C as the second procedure. In the later, patent for mold base structure will be prepared in this study results.

Characteristics Analysis of a Pseudoelastic SMA Mesh Washer Gear for Jitter Attenuation of Stepper-actuated Gimbal-type Antennas (스텝모터 구동형 짐벌 안테나의 미소진동저감을 위한 초탄성 형상기억합금 메쉬 와셔 기어의 기본특성 분석)

  • Park, Yeon-Hyeok;You, Chang-Mok;Oh, Hyun-Ung
    • Journal of Aerospace System Engineering
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    • v.12 no.2
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    • pp.46-58
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    • 2018
  • A two-axis gimbal-type X-band antenna is widely used to transmit bulk image data from high-resolution observation satellites. However, undesirable microvibrations induced by driving the antenna should be attenuated, because they are a main cause of image-quality degradation of the observation satellite. In this study, a pseudoelastic memory alloy (SMA) gear was proposed to attenuate the microvibrations by driving the antenna in an azimuth angle. In addition, the proposed gear can overcome the limitations of the conventional titanium blade gear, which is not still enough and is vulnerable to plastic deformations under excessive torque. To investigate the basic characteristics of the proposed SMA mesh washer gear, a static load test was performed on the thickness of the SMA mesh washer and the rotation of the gear. Moreover, The microvibration measurement test demonstrated that the SMA mesh washer gear proposed in this study is effective for microvibration attenuation.

The behavior characteristics according to the quality of the sinkers of the yellow croaker drift gill net in the field (발돌재질에 따른 참조기유자망의 수중거동특성)

  • Kang, Kyoung-Bum;Kim, Suk-Jong
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.46 no.1
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    • pp.10-19
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    • 2010
  • As a series of studies about improvement of yellow croaker drift gill net fishing gear and development of the labor saving fishing system, this study analyzed the behavior characteristics of fishing gear, which does use three types of different sinker materials in the field tests. The result of maritime performance test indicated that the fishing gear which used the lead reached the maximum depth and bio ceramics hauled to the surface of water the fastest. The correlation between the sinking time (St) and depth (Dsl, Dsc, Dsb) of maritime performance test can be shown such experimental equations as Dsl=2.70St - 0.75, Dsc = 2.38St - 1.15, Dsb = 1.77St - 4.00. The correlation between the hauling time (Ht) and depth (Dhl, Dhc, Dhb) of maritime performance test can be shown such experimental equations as and Dhl = 7.88Ht + 35.48, Dhc = 7.80Ht + 40.01, Dhb = 7.95Ht + 36.44.