• Title/Summary/Keyword: Gear Mechanism

Search Result 171, Processing Time 0.025 seconds

Development of energy saving type life testing device for large machinery parts (에너지절감형 대형기계류부품용 수명시험장치의 개발)

  • Lee, Yong Bum;Shin, Suk Shin;Park, Jong Ho
    • Journal of Applied Reliability
    • /
    • v.13 no.1
    • /
    • pp.55-63
    • /
    • 2013
  • For a reliability assessment of large machinery parts, reliable data should be obtained from testing many samples for a long time. However, in case of testing these samples, testing cost is excessive; in case of life test for long time, power consumption is high; and in case of accelerated test by over load, very high cost is required to build the life testing device. Especially it is very frequent that the expensive device's life has ended during a accelerated test by over load. In this study, the design mechanism of the life testing device which excels in energy saving during the reliability test of large machinery parts has been introduced.

A Study on Design of Barrel Cam for Automatic Bulb Production Machine (전구 자동화 생산기계용 바렐 캠의 형상설계에 관한 연구)

  • Kim, Jong-Su;Yun, Ho-Eop
    • 연구논문집
    • /
    • s.33
    • /
    • pp.89-97
    • /
    • 2003
  • A barrel cam is used as a very important part of an index drive unit. The index drive unit must have an intermittent-rotational motion. The barrel typed cam and roller gear mechanism has the advantages of high reliability to perform a prescribed motion of a follower. This paper proposes a new method for the shape design of the barrel cam and also a CAD program is developed by using the proposed method. As defined in this paper, the relative velocity method for the shape design calculates the relative velocity of the follower versus cam at a center of roller, and then detemines a contact point by using the geometric relationships and the kinematic constraints, where the direction of the relative velocity must be parallel to a common tangential line at the contact point of two independent bodies, i.e. the cam and the follower. Then, the shape of the cam is defined by the coordinate transformation of the trace of the contact points. This paper presents shape design of the barrel cam in order to prove the accuracy of the proposed methods

  • PDF

Development for pneumatic plug door system (공기식 플러그도어 시스템 개발)

  • 홍재성;김연수;이호용;김원경;양우봉;신진호
    • Proceedings of the KSR Conference
    • /
    • 2001.05a
    • /
    • pp.162-169
    • /
    • 2001
  • There are many EMU lines in korea. But only one type has been applied to passenger side door. This type is so called "Pocket sliding type". This type has some week points. To begin with, it is not good for decreasing the noisy form the outside of carbody. And the second time, if some obstacles are put between sliding door, only driver can operate re-open door switch manually ill driver's cab. This type is so dangerous for passengers. So many people want to the new door type that have no defect. KRRI joined forces with ANT corporation for pneumatic plug door system. This type will be good for decreasing the noisy, passenger′s safe. The project was started at the last year on November and will be finished on June, this year In this paper, we will deal with the role of cylinder, planetary gear, door control unit, dynamic mechanism, and the report of FEM, type test. This paper will contribute to tile electric motor control plug door system.

  • PDF

Dynamic Analysis of Wave Energy Generation System by Using Multibody Dynamics (다물체 동역학을 이용한 파력발전기의 동적거동 분석)

  • Jang, Jin-Seok;Sohn, Jeong-Hyun
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.35 no.12
    • /
    • pp.1579-1584
    • /
    • 2011
  • This paper discusses an energy system that can convert wave energy into electrical energy. This wave energy generation system is movable and has 12 arms and one generator. A multibody dynamic model for this system is established by using kinematic constraints. A gear mechanism, several kinematic constraints, and force elements are included in the model. Wave forces are obtained numerically from the time domain formulation based on the Morison equation. The MSC/ADAMS program is employed to carry out dynamic analysis of the wave energy generation system. The dynamic behavior responses of this system are analyzed for design verification. According to the results of the dynamic analysis, the yaw motion is relatively stable and kinetic energy sufficient to generate electrical energy is obtained when the wave height exceeds 1m.

A study on Shift Efficiency Characteristics of a 2-speed Transmission applying CVT Structure (CVT구조를 적용한 2단 변속기의 효율특성에 관한 연구)

  • Kwang-Wook Youm
    • Journal of the Korean Institute of Gas
    • /
    • v.28 no.1
    • /
    • pp.59-64
    • /
    • 2024
  • In this study, we conducted research on a miniaturized transmission system suitable for ultra-compact electric vehicles, such as electric arts or small electric cars. While conventional electric vehicles eliminate multi-gear transmissions and control motor output or secure initial driving force through reducers, in vehicles like electric karts or compact electric cars, which have relatively small battery capacities, the driving range can be reduced or the motor can be stressed epending on the loading state. Therefore, in this study, we developed a low stage ratio 0.625 and high stage ratio 1.6 a two-stage transmission system that can change gears as needed, considering factors such as slope conditions and loading status, by applying the continuously variable transmission (CVT) mechanism. Based on the selected gear ratios, we designed the transmission and created a test rig to verify the power transmission efficiency of the developed transmission. Using the test rig, we varied the rotational speed and load of the transmission to confirm its power transmission characteristics and also examined the heat generation characteristics during shifting and operation. As a result, developed a two-stage transmission with a CVT structure.

Structure and Conceptual Design of a Water-Hammering-Type Honsang for Restoration

  • Lee, Yong-Sam;Kim, Sang-Hyuk
    • Journal of Astronomy and Space Sciences
    • /
    • v.29 no.2
    • /
    • pp.221-232
    • /
    • 2012
  • We analyzed the manufacturing procedure, specifications, repair history, and details of celestial movements of the water-hammering type $Honsang$ (celestial globe). Results from our study on the remaining $Honsangs$ in China and Japan and on the reconstruction models in Korea were applied to our conceptual design of the water-hammering type $Honsang$. A $Honui$ (armillary sphere) and $Honsang$ using the water-hammering method were manufactured in $Joseon$ in 1435 (the 17th year of King $Sejong$). $Jang$ $Yeong-Sil$ developed the $Honsang$ system based on the water-operation method of $Shui$ $y{\ddot{u}}n$ $i$ $hsiang$ $t'ai$ in China. Water-operation means driving water wheels using a water flow. The most important factor in this type of operation is the precision of the water clock and the control of the water wheel movement. The water-hammering type $Honsang$ in $Joseon$ probably adopted the $Cheonhyeong$ (天衡; oriental escapement device) system of $Shui$ $y{\ddot{u}}n$ $i$ $hsiang$ $t'ai$ in China and the overflow mechanism of $Jagyeongnu$ (striking clepsydra) in $Joseon$, etc. In addition to the $Cheonryun$ system, more gear instruments were needed to stage the rotation of the $Honsang$ globe and the sun's movement. In this study, the water-hammering mechanism is analyzed in the structure of a water clock, a water wheel, the $Cheonhyeong$ system, and the $Giryun$ system, as an organically working operation mechanism. We expect that this study will serve as an essential basis for studies on $Heumgyeonggaknu$, the water-operating astronomical clock, and other astronomical clocks in the middle and latter parts of the $Joseon$ dynasty.

Comparison of Tillage and Loads Characteristics of Three Types of Rotavators: Rotary-type, Crank-type, and Plow-type

  • Kim, Myoung-Ho;Nam, Ju-Seok;Kim, Dae-Cheol
    • Journal of Biosystems Engineering
    • /
    • v.38 no.2
    • /
    • pp.73-80
    • /
    • 2013
  • Purpose: This study was conducted to compare tillage and loads characteristics of three types of rotavators in farmland working condition of Korea. Methods: Tillage operations using three types of rotavators, i.e. rotary-type, crank-type and plow-type, were carried out in a dry field of Korea. The same prime mover tractor was used for driving three types of rotavators, and under several operational conditions, tillage characteristics such as actual working speed, rotavating depth, rotavating width, actual field capacity, flow of tilled soil, soil inversion ratio, and pulverizing ratio were measured. In addition, loads characteristics like torque and required power of Power Take-Off (PTO) shaft were calculated. Results: The average rotavating depth was smaller than the nominal value for all rotavators, and the difference was the greatest in the plow-type rotavator. Nevertheless, the plow-type rotavator showed the largest rotavating depth. The rotavating width was the same as the nominal value of all rotavators. The flow of tilled soil at the same operational conditions was the greatest in the plow-type rotavator and was the smallest in the rotary-type rotavator. In the most commonly used gear conditions of L2 and L3, the average soil pulverizing ratio was the greatest in the rotary-type rotavator, and followed by crank-type and plow-type rotavators in order. In the gear L2 and L3, the plow-type rotavator also had the lowest average soil inversion ratio while the rotary-type and crank-type rotavators had the same soil inversion ratio each other. The average torque and power of PTO shaft in the gear L2 and L3 were the highest in the plow-type rotavator. The load spectra of PTO shaft applying rain flow counting method and Smith-Waston-Topper equation to the measured torque showed that the modified torque amplitude was the greatest in the crank-type rotavator. This may come from the large torque fluctuation of crank-type rotavator during tillage operations. Conclusions: The three types of rotavators had different tillage and loads characteristics. The plow-type rotavator had the deepest rotavating depth, the smallest soil inversion ratio, the largest soil pulverizing ratio and required PTO power. Also, the crank-type rotavator showed a large torque fluctuation because of their unique operational mechanism. This study will help the farmers choose a suitable type of rotavator for effective tillage operations.

Development of a Vine Crusher for Harvesting Sweet Potato (고구마 덩굴처리기 개발)

  • Kang, Sung-Il;Yoo, Soo-Nam;Choi, Yong;Kim, Young-Joo
    • Journal of Biosystems Engineering
    • /
    • v.36 no.1
    • /
    • pp.9-14
    • /
    • 2011
  • This study was carried out to develop a vine crusher for harvesting sweet potato. The experimental two-row vine crusher attachable to agricultural tractor composed of vine crushing part with frail type vine crushing blades and vine lifting blades, power transmission part with chain and gear transmission mechanism, crushing height control part with two control wheels and manual levers, and implement frames, was designed and fabricated. And this vine crushing performance was also analyzed. From vine crushing tests, backward travel direction (i.e., rotational direction of the vine crushing blades) showed better vine crushing performance than forward travel direction. Crushing ratio of remained vine was increased, and length of remained vine and length of crushed vine were decreased as working speed was decreased and rotational speed of vine crushing blades was increased. At a working speed of 0.27 m/s and rotational speed of vine crushing blades of 800 rpm, crushing ratio of remained vine was 98%, length of remained vine was 104 mm, and length of crushed vine was 327 mm. But, when crushing vine on irregular ridges, vines and mulching vinyl were wound in the vine crushing part. Therefore, change of location of power transmission chain mechanism, and an automatic control device for controlling crushing height were needed.

A Numerical Analysis for Optimal Design of Road Generator System (도로용 발전장치 최적화 설계를 위한 수치해석)

  • Lee, Suk Young
    • Journal of Energy Engineering
    • /
    • v.23 no.3
    • /
    • pp.163-173
    • /
    • 2014
  • In this study, a modeling method is based on representing a road generation system with several rigid bodies, i.e, pad, shaft, torsional damper, oneway-clutch, gear system, and electricity generator. The simulation software is developed to evaluate the performance of a road generation system. It is used to determine parametric dimension for optimal design with the theoretically calculated results from the simulation software. The parametric dimensions are included as capacity, length, and angle of equipment. The transient responses at the conditions of low and high vehicle speed are compared with the calculated results as torque, power, out energy etc. Consequently, before manufacturing system, the analysis of simulation results shows that the proposed concept and system has efficiency and confidence.

Designed and Implement of the Discrete Time Kalman Filter for Speed Estimation of the Sensorless Hub Wheel Motor (속도센서가 없는 허브-휠 전동기의 속도추정을 위한 이산시간 칼만필터의 설계 및 구현)

  • Jeon, Yong-Ho;Yee, Gi-Seo;Cho, Whang
    • Journal of the Korean Society for Railway
    • /
    • v.11 no.2
    • /
    • pp.203-210
    • /
    • 2008
  • Since hub wheel BLDC Motor consisted of wheel and BLDCM (Brushless DC Motor) without gear reducer has high efficiency and low operation noise, it can be utilized to a driving wheel at some light rail systems. However, installing sensors for speedometer on a Hub-Wheel motor is not easy, so it requires a different speed control mechanism method for speed measurement. This paper introduces a speed control method based on simple mathematical model which uses discrete Kalman Filter to estimate and control the speed of the motor.