• Title/Summary/Keyword: Gas Furnace

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EFFICIENT SINTERING AND HARDENING OF LOW ALLOY IRON POWDER COMPACTS IN ONE STEP IN THE CONVEYOR BELT SINTERING FURNACE

  • Warga, Diter;Lindberg, Caroline
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 1994.04c
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    • pp.7-7
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    • 1994
  • For more than a decade components of low alloy iron powder with nickel and/or molybdenum for general engineering applications have been manufactured from powder metal. In the time to come such PM steel components will gain increasing significance. Because of various manufacturing difficulties they are mostly produced in two separate steps - sintering and hardening - which means high energy and labour requirements. The paper describes how such PM components are produced in just one run through a conveyor belt furnace with automatic atmosphere control and gas quenching zone. Energy and labour costs are low and reproducible quality is exceilent. The mechanical properties obtained with some powder alloys are presented as well.

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Improving Quality of Eco-Friendly Mortar using Blast Furnace Slag and Recycled Aggregate Depending on Replacement Ratio of Desulfurized Gypsum (고로슬래그 미분말과 순환잔골재를 사용하는 친환경 모르타르에 탈황석고에 의한 품질향상)

  • Lu, Liang Liang;Baek, Byung Hoon;Han, Cheon Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.11a
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    • pp.148-149
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    • 2014
  • The aim of this research is to contribute on investment of less cement mortar or concrete in normal strength range using additional hydration of BS with stimulating effect of FGD and OPC based on the previous research result of the BS and RFA using cement mortar. As a test, the composition for normal strength range of mortar was evaluated with 0, 10, and 20 % of FDA and 0, 20 % of OPC replacement.

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Numerical Simulation of Slab Reheating Furnace by the Zone Method (분할법을 이용한 슬래브 가열로의 전열 해석)

  • 박흥수;이용국;김기홍;조길원;민병현;김무환
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.15 no.3
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    • pp.970-981
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    • 1991
  • 본 연구에서는 총괄 열 흡수율법과 분할법이 지니고 있는 전열 해석상의 한계 를 보완하고 슬래브 가열로의 전열해석에 실질적으로 적용하기 위하여, 분할법으로 내 내 분위기 온도를 계산하고 이로부터 슬래브의 노내 온도이력을 예측하는 계산모델을 제시하였다. 계산모델의 유용성 확인을 위하여는, Fig.1에 보인 바와 같은 최대 슬 래브 처리량이 235ton/hr인 후판 가열로를 대상으로 하여, 노내 분위기 가스 온도 및 슬래브의 온도이력을 측정하고 이를 계산 결과와 비교하였다. 이와 아울러 연료유량, 슬래브 재로시간(residence time) 및 장입 온도등의 조업조건 변화가 분위기 가스온도 와 슬래브의 온도이력에 미치는 영향을 검토하여 가열로의 효율적 조업을 위한 자료를 제시하였다.

Pyrolysis Behavior of Pulverized Coal Particles at High Heating Rate (미분탄 입자의 고속가열 열분해거동 해석)

  • JANG, JIHOON;HAN, KARAM;YU, GEUN SIL;LIM, HYEON SOO;LEE, WOOK RYUN;PARK, HO YOUNG
    • Journal of Hydrogen and New Energy
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    • v.30 no.3
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    • pp.260-268
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    • 2019
  • The pyrolysis characteristics of pulverized coal particle was numerically analyzed with the drop tube furnace. Based on the simulated gas flow field in the drop tube furnace, the particle velocity, temperature and volatile evolution were calculated with the fourth order Runge-Kutta method. The effects of changes in reactor wall temperature and particle diameter on the pyrolysis behavior of coal particle were investigated. The particle heating rate was very sensitive to the reactor wall temperature and particle size, that is, the higher wall temperature and the smaller particle size resulted in the higher heating rate and the consequent quicker volatile evolution.

A Study on Temperature Variation of Coil on BAF Annealing in HNx Atmospheric Gas (HNx 분위기가스중에서 BAF소둔시 코일의 온도변화에 관한 연구)

  • 전언찬;김순경
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.5
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    • pp.1227-1234
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    • 1994
  • A cold spot temperature control system for the batch annealing furnace has been established in order to reduce energy consumption which is essential to improve productivity and stabilize the properties of products. A relationship between annealing cycle time and gas flow rate is developed and also for the variation of coil cold spot temperature with time during heating, and actual temperature measurements at mid-width of each coil during soaking. The results of the temperature variation effect on the cold rolled steel sheet batch annealing are as follows. (1) Cooling rate increasing gradually with increasing atmospheric gas flow, but heating rate is hardly increasing without atmospheric gas component change. (2) In case of short time heating, the slowest heating part is the center of B coil and in case of ling time heating, the low temperature point moves from the center of coil to inside coil. (3) The outside of top coil is the highest temperature point under heating, which becomes the lowest temperature point under cooling. (4) Soaking time determination depends on the input coil width, and soaking time for quality homogenization of 1214 mm width coil must be 2 hours longer than that of 914 mm width coil.

H2S Micro Gas Sensor Based on a SnO2-CuO Multi-layer Thin Film

  • Kim, Sung-Eun;Choi, Woo-Chang
    • Transactions on Electrical and Electronic Materials
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    • v.13 no.1
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    • pp.27-30
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    • 2012
  • This paper proposes a micro gas sensor for measuring $H_2S$ gas. This is based on a $SnO_2$-CuO multi-layer thin film. The sensor has a silicon diaphragm, micro heater, and sensing layers. The micro heater is embedded in the sensing layer in order to increase the temperature to an operating temperature. The $SnO_2$-CuO multi layer film is prepared by the alternating deposition method and thermal oxidation which uses an electron beam evaporator and a thermal furnace. To determine the effect of the number of layers, five sets of films are prepared, each with different number of layers. The sensitivities are measured by applying $H_2S$ gas. It has a concentration of 1 ppm at an operating temperature of $270^{\circ}C$. At the same total thickness, the sensitivity of the sensor with multi sensing layers was improved, compared to the sensor with one sensing layer. The sensitivity of the sensor with five layers to 1 ppm of $H_2S$ gas is approximately 68%. This is approximately 12% more than that of a sensor with one-layer.

Ethylene Gas Adsorption of Clay-Woodceramics from 3 layers-clay-woodparticleboard

  • Lee, Hwa Hyoung;Kang, Seog-Goo
    • Journal of the Korean Wood Science and Technology
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    • v.31 no.6
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    • pp.83-88
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    • 2003
  • The woodceramics are porous amorphous carbon and glassy carbon composite materials. Woodceramics attracted a lot of attention in recent years because they are environmentally friendly and because of their unique functional characteristics such as catalysis, moisture absorption, deodorization, purification, carrier for microbial activity, specific stiffness, corrosion and friction resistance, and their electromagnetic shielding capacity. In this paper, we made new products of clay-woodceramics to investigate the industrial analysis and ethylene gas adsorption for basic data of building- and packging- materials keeping fruit fresh for a long time. Clay-woodceramics were carbonized for 3 h of heating in a special furnace under a gas flow of nitrogen(15 ml/min.) from 3 layers-clay-woodparticleboard made from pallet waste wood, phenol- formaldehyde resin(hereafter PF, Non volatile content:52%, resin content 30%), and clay(10%, 20% and 30%). Carbonization temperature was 400℃, 600℃ and 800℃. Experimental results shows that the higher the carbonization temperature, the higher the fixed carbon and the lower the volatile contents. The higher the clay content, the more the ash content. The higher the carbonization temperature, the more the ethylene gas adsorption. Carbonization temperature of 800℃ gave the best reslts as same as that of white charcoal and activated carbon.(800℃-clay-woodceramic: 5.36 ppm, white charcoal: 5.66 ppm, activated carbon: 5.79 ppm) The clay contents did not make difference of ethylene gas adsoption.

Recent Developments of Tubular Flame Burners

  • Ishizuka, S.
    • 한국연소학회:학술대회논문집
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    • 2006.10a
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    • pp.7-8
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    • 2006
  • As a new type of flame, tubular flame has attracted much attention from a fundamental viewpoint and many experimental and theoretical studies have been made on its characteristics. Recently, it is also recognized that the tubular flame has great potentials as practical combustor because its stability range is very wide in fuel concentration and also in injection velocity. Thus, tubular flame burners have been developed for various kinds of fuels. They are gaseous fuels of methane, propane, hydrogen, and by-product fuels gases in steel making processes including BFG (Blast Furnace Gas), LDG (LD Converter Gas), and COG (Cokes-Oven Gas), liquid fuels of kerosene, A-type and C-type heavy oils, and a solid fuel of biomass powder. In this paper, recent developments of the tubular flame burners have been briefly introduced.

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A Study on the Pyrolysis and Combustion Characteristics of Solid Waste in a Pilot scale Pyrolysis Melting Incinerator (Pilot 규모의 열분해 용융 소각 시스템에서의 열분해 및 연소 특성 연구)

  • Yu, Tae-U;Yang, Won;Park, Ju-Won;Kim, Bong-Keun;Lee, Gi-Bang;Kim, Hi-Yeol;Park, Sang-Shin;Jeon, Keum-Ha
    • 한국연소학회:학술대회논문집
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    • 2006.10a
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    • pp.168-174
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    • 2006
  • A pilot scale (200kg/hr) pyrolysis melting incineration system is designed and constructed in Korea Institute of Industrial Technology. The incineration process is composed of pyrolysis, gas combustion, ash melting, gas stabilization, waste heating boiler, and bag filter. For each unit process, experimental approaches have been conducted to find optimal design and operating conditions. Especially, a pyrolysis is very important process in that it is a way of energy recirculation and minimizing the waste products. This paper presents major results of the most efficient operating conditions in a pilot scale pyrolysis melting incinerator.

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Combustion and Emission Characteristics of High Calorific Industrial Waste Burned in a Small-scale Incinerator (고 발열량 산업폐기물을 처리하는 소형 소각로의 소각 및 배출 특성)

  • Lee, Gyo-Woo;Lee, Sung-Jun;Kim, Byung-Hwa;Lee, Seung-Woo;Jurng, Jong-Soo
    • Journal of the Korean Society of Combustion
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    • v.7 no.2
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    • pp.42-48
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    • 2002
  • Experiments on burning process of the industrial wastes were performed on a nozzle-type grate in the industrial waste incinerator with a capacity of 160 kilograms per hour. The temporal variations of temperatures and concentrations of the exhaust gas were measured and analyzed. The synthetic leather waste with the moisture content less than 2% was used. The experimental results show that the CO concentration in the exhaust gas exceeds the limit, 600 ppm, and the gas temperature fluctuates too much when 8 kg of waste was supplied every 3 minutes, equivalent to the capacity of 160kg per hour. That is a typical burning mode of this high-calorific industrial waste. When the smaller unit waste input, 6kg per every 2 min 15 seconds was supplied, we could reduce the fluctuations of the furnace temperature and improve the exhaust emissions, especially the CO concentration.

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