• Title/Summary/Keyword: Gap clearance

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Pressurization and Initial Extrusion of a Squeezed O-Ring into a Clearance Gap (유체압력(流體壓力)에 의한 Squeezed O-ring의 압착(壓着)과 초기(初期) 압출(押出) Mechanism)

  • Kim, Won-Ho
    • Elastomers and Composites
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    • v.30 no.3
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    • pp.235-246
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    • 1995
  • When an O-ring is installed in a high fluid pressure device, a section of the O-ring is extruded into the piston-cylinder clearance gap. Any tendency towards extrusion will induce wear in dynamic applications, leading to premature failure of the seal. In this study, the mechanism of initial extrusion of the O-ring was studied, 1.e., how much amount of the O-ring will be extruded into the clearance gap at a certain pressure. The relationship between extrusion depth and a clearance gap or fluid pressure were studied by finite element analysis (FEA). After that, Salita's experimental data were analyzed. The result is that Initial extrusion depth for an O-ring into a clearance gap was 1.11 times the product of dimensionless pressure difference $(p-p_1)/E$ and clearance gap c. The required pressure $p_1$ for zero extrusion depth was found to decrease logarithmically with increasing clearance gap.

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Effect of Inlet Clearance Gap on the Performance of an Industrial Centrifugal Blower with Parallel Wall Volute

  • Hariharan, Chinnasamy;Govardhan, Mukka
    • International Journal of Fluid Machinery and Systems
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    • v.6 no.3
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    • pp.113-120
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    • 2013
  • While performing numerical simulations, it is general industrial practice to neglect the clearance gap between the impeller and the inlet duct. In the present work, the effect of clearance gap on the performance of an industrial sized centrifugal blower is simulated for two volutes of width ratios and various flow coefficients. The results show that the clearance has a positive effect at low mass flow rates. This is observed in the pressure rise (1.3%) as well as in efficiency (0.7%). At higher mass flow rates, it has a negative effect with a drop in efficiency of 1% and pressure drop of about 1.4%. The effect of clearance gap on volute with higher width ratio is smaller when compared with the volute with smaller width ratio.

Performance Prediction and Flow Field Calculation for Airfoil Fan with Impeller Inlet Clearance

  • Kang, Shin-Hyoung;Cao, Renjing;Zhang, Yangjun
    • Journal of Mechanical Science and Technology
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    • v.14 no.2
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    • pp.226-235
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    • 2000
  • The performance prediction of an airfoil fan using a commerical code, STAR/CD, is verified by comparing the calculated results with measured performance data and velocity fields of an airfoil fan. The effects of inlet tip clearance on performance are investigated. The calculations overestimate the pressure rise performance by about 10-25 percent. However, the performance reduction due to tip clearance is well predicted by numerical simulations. Main source of performance decrease is not only the slip factor but also impeller efficiency. The reduction in performance is 12-16 percent for 1 percent gap of the diameter. The calculated reductions in impeller efficiency and slip factor are also linearly proportional to the gap size. The span-wise distributions of phase averaged velocity and pressure at the impeller exit are strongly influenced by the radial gap size. The radial component of velocity and the flow angle increase over the passsage as the gap increases. The slip factor decreases and the loss increases with the gap size. The high velocity of leakage jet affects the impeller inlet and passage flows. With a larger clearance, the main stream moves to the impeller hub side and high loss region extends from the shroud to the hub.

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Human Drivers' Driving Pattern Analysis and An Adaptive Cruise Control Strategy (운전자 주행 패턴 분석 및 차량의 순항제어 기법)

  • 문일기;이경수
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.4
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    • pp.191-197
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    • 2004
  • This paper presents experimental results for human drivers' driving patterns and an Adaptive Cruise Control(ACC) strategy. Analyses have shown that female drivers' driving characteristic values such as time-gap and minimum clearance are larger than those of male drivers'. Human drivers tend to have more clearance margins at high speed than at low speed. At low speed, drivers are much more sensitive to the desired clearance than at high speed. A multi-vehicle detection method is presented to improve ride quality of an ACC. Simulation results have shown that the proposed ACC can provide superior performance compared to the ACC strategy which uses a single-vehicle detection method.

Effects of the Impeller Inlet Tip Clearance on the Flow and Performance of Airfoil Fans (임펠러 흡입구 간극이 원심형 에어포일 송풍기의 성능에 미치는 영향)

  • Kang, Shin-Hyoung;Kim, Young-Jae
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.23 no.8
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    • pp.957-968
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    • 1999
  • Performance tests of an airfoil fan and measurement of flow fields at the impeller exit are carried out to investigate the effects of the tip clearance between the rotor and inlet casing on the impeller performance. The impeller is twelve bladed of NACA 65-810 airfoils and tested with 3 different size of gap; 1, 2, 4mm. The relative decrease of pressure rising performance of the fan is 15 percent for the design flow rate when the gap size is 1 percent of the impeller diameter. The reduction of performance becomes large as the flow rate increases. The leakage flow through the clearance affects the through flow of the impeller, which results in decrease of the slip factor as well as the impeller efficiency. The data base obtained in the present study can be used for the design and flow analysis of the airfoil fans.

Numerical investigation of tip clearance effects on the performance of ducted propeller

  • Ding, Yongle;Song, Baowei;Wang, Peng
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.7 no.5
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    • pp.795-804
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    • 2015
  • Tip clearance loss is a limitation of the improvement of turbomachine performance. Previous studies show the Tip clearance loss is generated by the leakage flow through the tip clearance, and is roughly linearly proportional to the gap size. This study investigates the tip clearance effects on the performance of ducted propeller. The investigation was carried out by solving the Navier-Stokes equations with the commercial Computational Fluid Dynamic (CFD) code CFX14.5. These simulations were carried out to determine the underlying mechanisms of the tip clearance effects. The calculations were performed at three different chosen advance ratios. Simulation results showed that the tip loss slope was not linearly at high advance due to the reversed pressure at the leading edge. Three type of vortical structures were observed in the tip clearance at different clearance size.

Effect of Primer Coating Condition and Gap Clearance in $CO_2$ Laser Welding of Primer-coated Steel for Shipbuilding (조선용 프라이머 코팅강판의 $CO_2$ 레이저 용접에 있어서 프라이머 코팅 조건과 갭(Gap) 간극의 영향)

  • 길병래;장지연;김종도
    • Journal of Advanced Marine Engineering and Technology
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    • v.28 no.1
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    • pp.109-115
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    • 2004
  • The spatter and porosity could be occurred during$CO_2$CW laser welding of Primer- coated steel for shipbuilding. This study has suggested an alternative idea by examining of weld-defect formation mechanism. The primer-coated plate induced the spatter humping bead and porosity and these are main part of the welding defect. attributed to the powerful vaporizing pressure of primer attached on the base metal The zinc of Primer has a boiling point that is the lower temperature than melting point of steel zinc vapor will build up at the interface between the two sheets and this tends to deteriorate the quality of the weld by ejecting weld material from lap position or leaving porosity. Therefore introducing a small gap clearance in the lap position. the zinc vapor could escape through it and sound weld beads can be acquired. In conclusion, we suggested the occurred and prevented mechanism of weld defects with searching the factor.

The Weldability of $6mm^t$ Primer-coated Steel for Shipbuilding by $CO_2$ Laser( I ) - Effects of Primer Coating Condition and Gap Clearance - ($6mm^t$조선용 프라이머 코팅강판의 $CO_2$레이저 용접성( I ) - 프라이머 코팅조건과 갭 간극의 영향 -)

  • Kim Jong-Do;Park Hyun-Joon
    • Journal of Welding and Joining
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    • v.23 no.3
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    • pp.76-82
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    • 2005
  • Recently the application of laser welding technology has been considered to shipbuilding structure. However, when this technology is applied to primer coated steel, good quality weld beads are not easily obtained. Because the primer-coated layer caused the spatter, humping bead and porosity which are main part of the welding defect attributed to the powerful vaporizing pressure of zinc. So we performed experiment with objectives of understanding spatter and porosity formation mechanism and producing sound weld beads in 6mmt primer coated steels by a $CO_2$ CW laser. The effects of welding parameters; defocused distance, welding speed, coated thickness and coated position; were investigated in the bead shape and penetration depth on bead and lap welding. Alternative idea was suggested to suspend the welding defect by giving a reasonable gap clearance for primer coated thickness. The zinc of primer has a boiling point that is lower than melting point of steel. Zinc vapor builds up at the interface between the two sheets and this tends to deteriorate the quality of the weld by ejecting weld material from lap position or leaving porosity. Significant effects of primer coated position was lap side rather than surface. Therefore introducing a small gap clearance in the lap position, the zinc vapor could escape through it and sound weld beads can be acquired. In conclusion, formation and suspension mechanism of the welding defects was suggested by controling the factors.

An evaluation on sealing performance of elastomeric O-ring compressed and highly pressurized (압축 및 내압을 받는 고무 오링의 기밀 성능 평가)

  • Park, Sung-Han;Kim, Jae-Hoon;Kim, Won-Hoon
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.2
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    • pp.86-93
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    • 2009
  • Elastomeric O-rings have been the most common seals due to their excellent sealing capacity, and availability in costs and sizes. One of the critical applications of O-ring seals is solid rocket motor joint seal where the operating hot gas must be sealed during the combustion. This has long been a design issue to avoid the system failure. For laterally constrained, squeezed and pressurized condition, deformed shape of O-ring was measured by computed tomography method and CCD laser sensor, compared with numerical calculations. As clearance gap changes, sealing performance had been evaluated on peak contact stresses at top, bottom and side contact surfaces. As clearance gap increases, peak contact stresses and contact widths in top and side contact surfaces increase, and the asymmetry of stress distributions is promoted due to pressure increase. It is suggested that peak stress of bottom contact surface can be approximated by simple superposition of peak ones due to squeeze and pressure. Under pressurized condition, sealing performance is dependent on not peak stresses of bottom and side contact surfaces but that of top.

Flow in a High Speed Compressor Due to Axisymmetric Tip (대칭 팁 간극에 기인한 고속으로 회전하는 압축기에서의 유동)

  • Joo, Hyun Suh;Song, Seung Jin
    • 유체기계공업학회:학술대회논문집
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    • 2002.12a
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    • pp.279-283
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    • 2002
  • The effects of finite gap at the tip of turbomachinery blades have long been topics of both theoretical and experimental research because tip clearance degrades turbomachinery performance. This paper presents an analytical study of radial flow redistribution in a high speed compressor stage with axisymmetric tip clearance. The flow is assumed to be inviscid and compressible. The stage is modeled as an actuator disc and the analysis is carried out in the meridional plane. Upon going through the stage, the radially uniform upstream flow splits into the tip clearance and passage flows. The tip clearance flow is modeled as a jet driven by blade loading, or pressure difference between the pressure and suction sides. The model takes into consideration the detached shocks which occur in the rotor passage at the design point. This shock model is used to calculate the density ratio across the stage. Thus, the model is capable of predicting the kinematic effects of tip clearance in the high speed compressor flow field.

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