• Title/Summary/Keyword: GEAR

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An Experimental Study for Predicting the Planetary Gear Noise in the Vehicle (차량에서 유성기어 소음 발생 예측에 대한 실험적 연구)

  • Lee, Hyun-Ku;Kang, Seock-Chan;Hur, Jin-Wook;Bae, Douck-Han;Kang, Koo-Tae
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.18 no.5
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    • pp.503-508
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    • 2008
  • In this paper, various methods to improve the planetary gear noise in vehicles were introduced. Those cases of improvement have been used as good guidelines and references to prevent planetary noise problems. In this research, different types of planetary gear systems were also analyzed. The consequences of those analysis said in common that the planetary gear set generating noise mainly is the one which takes power directly from the turbine. Furthermore, a frequency versus vibration level map was introduced to judge how to solve the noise problem quickly in a vehicle development process. Besides, it is provided a predicting method which planetary gear set most contributes to noise problem taking in the vehicle and how to design the planetary gear set robustly.

Integration of Gear Design Data using XML in the Web-based Environment (웹 기반 환경에서 XML을 이용한 기어 설계 데이터의 통합)

  • 정태형;박승현
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.627-630
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    • 2001
  • XML is suitable to integrate various forms of engineering design data since it possesses the characteristics of both documents and data. In this research a web-based design system has been developed, which integrates various gear design data in the form of XML. The system generates XML document containing gear design data and transforms gear design data in the relational database into XML document form automatically. The XML documents are transmitted to gear modeler agent through SOAP, and then the agent is automatically executed and generates CAD model files and VRML files. The designer can check the generated VRML model of gear immediately in the web service.

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A Study on the Development of Increasing Gear Box for the High Speed Vertical In-Line Centrifugal Pump (수직축 인-라인 고속 원심펌프용 증속기 개발에 관한 연구)

  • Kim Byung Ok;Lee Dong Hwan
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.11a
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    • pp.343.1-343
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    • 2002
  • In this study, the increasing gear boxes for the high speed vertical in-line centrifugal pump are developed through rotor dynamic analysis. The developed increasing gear boxes are two kinds fur 18000rpm and 25000rpm at the output shaft. The gear sets suitable for high speed and high load are manufactured by investigating AGMA bending strength and AGMA surface strength severely. The rotor dynamic analysis on gear sets and bearings is performed in order to avoid the critical speeds and other troubles. As a result of study, the two increasing gear boxes for the high speed vertical in-line centrifugal pump are designed and maunfactured.

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Bending fatigue strength test of output gear for Korea High-speed Train (고속전철용 기어의 굽힘 피로강도 시험 및 평가)

  • 이동형;서정원;최경진;문경호;김용기
    • Proceedings of the KSR Conference
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    • 2001.10a
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    • pp.273-278
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    • 2001
  • The transmission system of high speed train serve in the severe condition compared with those of other trains, namely, they have to transmit high power to run with high speed and they have to make maximum use of the limited space. To clarify the strength of gear for Korea High-speed train, a bending fatigue test is performed for the output gear of axle gear reduction unit. This paper reports the reviews of bending fatigue strength test method and the test results of output gear of axle gear reduction unit for high speed train.

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Effect of Offset of Bearing on Radiation Sound and Vibration in the Gear System (기어장치에서 베어링의 설치위치가 소음특성에 미치는 영향)

  • 류성기;이중희
    • Journal of the Korean Society of Safety
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    • v.13 no.1
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    • pp.34-39
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    • 1998
  • This paper describes a evaluation method of sound power radiated from the vibrating faces of a single stage gear box using sound radiation. The vibration caused from meshing gears is transmitted to the gear box faces through shafts and bearings. A Boundary Element Method (BEM) is developed to calculate the sound power radiated from the faces with their velocity response which is based on the Building Block Approach (BBA). Radiation efficiency as well as the sound intensity on the surface of the gear box is also calculated. Sound power of the gear box is larger in the case that bearings have offset to the wall of the gear box than that bearings are on the center of the gear box. The sound power increases with the augmentation of the offset.

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Gear Train Development for CNC Wire Bending Machine (CNC 와이어 벤딩기 구동장치 개발)

  • Cho, Hyun-Deog;Choi, Sung-Jong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.7 no.4
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    • pp.50-55
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    • 2008
  • CNC wire bending machines are used in industries to make a type variety of wire products such as long links. The machines have a long arm device to rotate in order to remove forming errors by flexibility of wire. Generally, the machines which constructed servo motors in the arm have the rotating range of the arm under 360 degree because the servo motors connect with fixed control devices on frame by many cables. The rotating angle under 360 degree limits working speed and forming geometry. Therefore this study developed a gear train to drive a parts in arm and to be independent on arm rotation movement. The developed gear train can transfer four movements to four components in arm and is consists parallel of four pairs of satellite gear trains. This study constructed the CNC wire bending machine with the developed gear train and verified that the gear train could drive internal components independently on arm rotation.

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EXPERIMENTAL IDENTIFICATION ON A GEAR WHINE NOISE IN THE AXLE SYSTEM OF A PASSENGER VAN

  • Kim, S.J.;Lee, S.K.
    • International Journal of Automotive Technology
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    • v.8 no.1
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    • pp.75-82
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    • 2007
  • This paper presents practical work on the reduction of gear whine noise. In order to identify the source of the gear whine noise, transfer paths are searched and analyzed by operational deflection shape analysis and experimental modal analysis. It was found that gear whine noise has an air-borne noise path instead of structure-borne noise path. The main sources of air-borne noise were the two global modes caused by the resonance of an axle system. These modes created a vibro-acoustic noise problem. Vibro-acoustic noise can be reduced by controlling the vibration of the noise source. The vibration of noise source is controlled by the modification of structure to avoid the resonance or to reduce the excitation force. In the study, the excitation force of the axle system is attenuated by changing the tooth profile of the hypoid gear. The modification of the tooth profile yields a reduction of transmission error, which is correlated to the gear whine noise. Finally, whine noise is reduced by 10 dBA.

Development of Reducer for Generating Facility of Electric Power for Low Noise/vibration (소음/진동을 고려한 발전설비용 감속기 개발)

  • Lee, Hyoung-Woo;Park, Chul-Woo
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.11
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    • pp.73-82
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    • 2008
  • A dynamic model of reducer for generating facility of electric pourer having bevel gear pair and planetary gear train is developed by lumped method. The model accounts for the shaft and bearing flexibilities, gyroscopic effects and the force couplings among the transverse and torsion motions due to gearing. Vibration/noise analysis as well as strength of bevel gear pair and planetary gear train are considered. Exciting forces of high reducer for generating facility of electric power areconsidered as the mass unbalance of the rotors, misalignment and a function of gear transmission error. A Campbell diagram, in which the excitation sources caused by the mass unbalance of the rotors, misalignment and the transmitted errors of the gearing are considered, shows that, at the operating speed, there are not critical speed.

Stress Analysis for Tooth Modification (응력해석을 통한 치형수정에 관한 연구)

  • 이경원;반재삼;김규하;조규종
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.2
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    • pp.162-167
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    • 2003
  • This paper is the study on stress analysis for tooth modification of high speed gear using a finite element method. Gear drives constitute very important mechanisms in transmitting mechanical power processes which compromise several cost effective and engineering advantages. The load transmission which occurred by the contacting surfaces arises variable elastic deformations evaluated through finite element analysis. The automatic gear design program was developed to model gear shape precisely. This developed gear design system was used by pre-processor of FEM packages. The distribution of stresses at contacting surfaces was examined when gear tooth contacts. And this paper proposes a method for the tooth modification after carrying out stress analysis using a finite element method.

Vibration Analysis of a Gear Train - Spindle System for an NC Lathe Gear Box (NC선반 기어박스의 기어열 - 축계 진동해석)

  • 최영휴;박선균;배병태;정택수;김청수
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.216-221
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    • 2000
  • In this study, two mathematical models are first constructed to analyze vibration characteristics of a gear train - spindle system of an NC lathe gear box. One is a lumped parameter model which is used for calculating natural frequencies of the torsional vibration, the other is a finite element model for analyzing lateral vibration and critical speeds of the spindle system. In addition, this study examines some possible resonance conditions such as gear mesh frequencies, 1X shaft rpm frequencies over whole operating speed range, and so on. The results may be helpful to design a machine tool gear box with low noise and vibration.

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