• Title/Summary/Keyword: Fuse Wire

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Design of Fuse-Link Structure & Fe-Ni Alloy Element's Shape to Increase an Interrupt Rating of a Semi-Enclosed Type Fuse (반밀폐형 퓨즈의 차단용량 상승을 위한 Fe-Ni 합금 가용체의 형상 및 퓨즈링크 구조 설계)

  • Kim, Seong-Ju;Kim, Doe-Hoon;Kang, Chang-Yong
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.67 no.5
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    • pp.644-650
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    • 2018
  • According to a miniaturization and integration of electric device, a little size of fuse satisfying the current carrying capacity as well as an explosive tolerance and current interrupt rating are required. Fe-Ni alloy is applied to decrease an oxidation of fuse elements. A resistance and T.C.R(temperature coefficient of resistance) of a fuse are analyzed by changing a content of Ni And full rated current I-T curve from 1A to 6.3A has been tested. In order to an explosive energy, a straight wire type is selected to reduce a fuse melting time. An interrupt rating test was conducted by changing a content of Ni and the optimal content of Ni is to be 40%.

Design of very fast acting fuse element using the Ag-Cu alloy (Ag-Cu 합금을 이용한 매우 빠른 동작 특성의 퓨즈 엘리멘트 설계)

  • Kim, Eun-Min;Lee, Seung-Hwan;Cho, Dae-Kweon;Kim, Shin-Hyo
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.63 no.8
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    • pp.1070-1074
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    • 2014
  • With the development of the electronics industry and widespread supply of many different electrical appliances, the factors of the electrical fires are also diversified. For this reason, the fuse, safety-critical component, needs accurate and stable operating characteristics for preventing various fire factor, and also needs various operating characteristics. Especially when the all electrical resistance are dropped by internal short of circuit, high current inrushes and makes the fire. In order to prevent this, very fast acting fuses should be applied. However, existing very fast acting characteristics fuse has less wire dimension of element Ag100% metal than that of fast acting fuse, and it is made of plating with low melting point metals, so it satisfy very fast acting but it can't satisfy durability and safety. For this reason, in this study, through the analyzing fusing characteristics of Ag-Cu alloy composition, the new alloy composition, which implement to very fast acting fuse without decrease of fuse elements dimension, is suggested. And this study classify the operating characteristics changes, a resistance change, and the rated current of the fuse in the overall composition change of Ag-Cu alloying. and it can be utilized for designing fuse.

Design for a Fuse of High Durability Protection Elements for Improving the Safety of DC Current Measurement Device (직류전류측정기의 안전성 향상을 위한 고내구성 보호소자의 가용체 설계)

  • Lee, Ye Ji;Youn, Jae Seo;Cho, Sung Chul;Noh, Sung Yeo
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.33 no.3
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    • pp.201-207
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    • 2020
  • With the expansion in the use of DC power systems and increased need for system maintenance, the development of measurement devices for maintenance requires high stability. Of the different kinds of DC current measurement devices, the single-shot measurement device causes the input signal of the current measuring unit to initially generate a high inrush current. The high inrush current flows into the signal processor of the meter, shortening the life of the internal fuses and causing failure. Therefore, in this study, the I2t value for increasing the durability of the fuse is designed using the available wire diameter. Operating characteristics for 210~400% over-current of the rated current, which is relatively low over-current, are realized by the plating of low melting tin metal. As a result, a method of designing a fuse element for a DC power supply, which improves the safety of the DC current measurement device by blocking the failure caused by the inrush current, is presented.

Effect the I-T curve and electrical characteristic of fuse elements by plated tin thickness (주석 도금 두께에 따른 퓨즈 가용체의 I-T 커브 및 전기적 특성의 영향)

  • Jin, Sang-Jun;Kim, Eun-Min;Youn, Jae-Seo;Lee, Ye-Ji;Noh, Seong-Yeo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.6
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    • pp.80-87
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    • 2018
  • In recent years, due to the spread of various renewable energy power sources and the pursuit of high efficiency and low-power consumption, not only trends in the electric power industry but also the consumption, control methods, and characteristics are diversified. However, in this diversified electric power industry, the fuse (which is the core part responsible for safety) has not developed significantly in classical operation mode, and thus, fires continue to occur. In this paper, the effects of low melting-point metal plating and high melting-point metal plating on operating characteristics and IT curve movement of the fuse are investigated in a cartridge fuse, which is a classic fuse manufacturing method. The effects of plating on the thickness of the fuse are investigated, and various operating characteristics of the fuse are implemented. In addition, it is suggested that the plating of the low melting-point metal moves the rated current line of the fuse to a low rating, and moves operating characteristics to characteristics of delay operation. It is possible to design various operating characteristics using this characteristic.

Implementation and design of fuse controller using single wire serial communication (단일 입력 직렬 통신을 이용한 퓨즈 제어 회로설계 및 구현)

  • Park, Sang-bong;Heo, Jeong-hwa
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.15 no.6
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    • pp.251-255
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    • 2015
  • In this paper, we propose a fuse controller which is used for storing the optimal value or the correction value for the surrounding product of the IoT applications and it is implemented serial communication circuit using a single pin. Because of the proposed single pin protocol is simpler in the hardware than the conventional $I^2C$ and SPI using two or more pins, it is suitable for the area of small amount of data transmission. The function of the one pin protocol is verified by logic simulation and the FPGA test board and it is fabricated using CMOS 0.35um technology. It is expected to use the IoT product that require the low power consumption and simple hardware.

A study for short-circuit tests of polymer arrester depends on standards (폴리머 피뢰기 단락회로내력시험에 대한 고찰)

  • Choi, I.S.;Kim, S.S.;Kim, K.J.
    • Proceedings of the KIEE Conference
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    • 2006.07c
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    • pp.1527-1528
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    • 2006
  • This paper presents short-circuit tests for polymer-housed distribution arrestors depends on standards. The compared standards are IEC 60694(2004) and IEEE C62.11 (2005). Major differences depends on standards are prefaulted(pre-failure) method by means of a fuse wire and test procedure.

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A study on the flashes and filling defects of inner part and on problem-solving measures (내통의 플래시 및 충진불량에 대한 해결방법에 관한 연구)

  • Kim, Sei-hwan;Choi, Kye-kwang;Lee, Choon-kyu
    • Design & Manufacturing
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    • v.6 no.2
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    • pp.79-83
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    • 2012
  • Inner part is used as an insulator in wire fuses. After injection molding, inner part has been showed flashes, filling defects and deformation. After production, operators have to cut off flashes, one by one. this process leads to continuous low productivity and loss of source materials. This study focuses on identifying the causes for flashes, filling defects, clamping force of injectors, mold adhesion, resin of liquidity and others, and on resolving those issues.

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An Experimental Study on the Developement of Bomb Calorimeter (발열량 측정장치 개발에 관한 연구)

  • Kim, Hyung-Man;Son, Young-Mog;Lee, Dong-Je
    • Proceedings of the KSME Conference
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    • 2001.06d
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    • pp.60-65
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    • 2001
  • Bomb calorimeter was developed for measuring the calorific value of combustible matter such as wastes. The calorimeter consist of bomb, stirred-water type bucket, thermometer and ignition circuit. Operation and performance of the calorimeter have been tested experimentally. In the present study, calorific values of light oil, lamp oil and bunker C oil is measured using the bomb calorimeter. Mass of the sample is fixed at lg, and oxygen pressure in the bomb is used as an experimental parameter. Sample in the oxygen bomb is burned with electrically heated Ni-Cr wire of 100mm in length, and temperature of water in the bucket become increased by $5^{\circ}C$ during about 30min. Calorific value of the sample is calculated with the temperature difference of water. Combustion tests, such as the record of temperature history and the inspection of remnants, are performed at 4, 6, 8 and 10 atm of the oxygen pressure. From the test results, oxygen pressure in the bomb must be over 10atm for complete combustion.

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An Experimental Study on the Developement of Bomb Calorimeter (발열량 측정장치 개발에 관한 연구)

  • Lee, Dong-Je;Son, Young-Mog;Kang, Han-Saem;Kim, Hyung-Man
    • 한국연소학회:학술대회논문집
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    • 2001.06a
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    • pp.23-30
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    • 2001
  • Bomb calorimeter was developed for measuring the calorific value of combustible matter such as wastes. The calorimeter consist of bomb, stirred-water type bucket, thermometer and ignition circuit. Operation and performance of the calorimeter have been tested experimentally. In the present study, calorific values of light oil, lamp oil, benzoic acid, ethyl alcohol and methyl alcohol is measured using the bomb calorimeter. Mass of the sample is fixed at 19, and oxygen pressure in the bomb is used as an experimental parameter. Sample in the oxygen bomb is burned with electrically heated Ni-Cr wire of 100mm in length, and temperature of water in the bucket become increased by $2{\sim}5^{\circ}C$ during about 30min. Calorific value of the sample is calculated with the temperature difference of water. Combustion tests, such as the record of temperature history and the inspection of remnants, are performed at 6, 8 and 10 atm of the oxygen pressure. From the test results, oxygen pressure in the bomb must be over 10atm for complete combustion.

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A Study on Bond Wire Fusing Analysis of GaN Amplifier and Selection of Current Capacity Considering Transient Current (GaN증폭기의 본드 와이어 용융단선 현상분석과 과도전류를 고려한 전류용량 선정에 대한 연구)

  • Woo-Sung, Yoo;Yeon-Su, Seok;Kyu-Hyeok, Hwang;Ki-Jun, Kim
    • Journal of IKEEE
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    • v.26 no.4
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    • pp.537-544
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    • 2022
  • This paper analyzes the occurrence and cause of bond wires fusing used in the manufacture of pulsed high power amplifiers. Recently GaN HEMT has been spotlight in the fields of electronic warfare, radar, base station and satellite communication. In order to produce the maximum output power, which is the main performance of the high-power amplifier, optimal impedance matching is required. And the material, diameter and number of bond wires must be determined in consideration of not only the rated current but also the heat generated by the transient current. In particular, it was confirmed that compound semiconductor with a wide energy band gap such as GaN trigger fusing of the bond wire due to an increase in thermal resistance when the design efficiency is low or the heat dissipation is insufficient. This data has been simulated for exothermic conditions, and it is expected to be used as a reference for applications using GaN devices as verified through IR microscope.