• Title/Summary/Keyword: Furnace Control

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A hybrid algorithm of fuzzy logic and conventional PI controller for the temperature control of glass melting furnace (유리 용해로 온도 제어를 위한 퍼지 로직과 PI 제어기의 복합형 제어 알고리듬)

  • Moon, Un-Chul;Kim, Heung-Shik;Park, Young-Moon
    • Journal of Institute of Control, Robotics and Systems
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    • v.4 no.2
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    • pp.215-219
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    • 1998
  • This paper presents a practical application of fuzzy logic control to temperature control of glass melting furnace. Due to the characteristics of glass melting furnace, a hybrid algorithm of conventional PI controller and fuzzy logic controller is proposed and discussed. Practical implementation results of the production furnace showed the effectiveness of the proposed control algorithm.

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A study on Control System of the Heat Treating Furnace (열처리로 제어시스템 개발)

  • Kim, Sang-Yong;Park, Soo-Hong
    • The Journal of the Korea institute of electronic communication sciences
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    • v.6 no.3
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    • pp.405-410
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    • 2011
  • The heat treatment of the steel is very important part on the forging industry. It is also effect to price competitiveness. The burner control system of the heat treating furnace is related LNG gas saving and fixed manufactured goods rate. This study show the burner control performance of the heat treating furnace. The result developed the performance of the heat treating furnace and show energy saving.

Generalized predictive control with exponential weight to control tempera-tures in ceramic drying furnace (세라믹 건조로 온도 제어를 위한 가중계수를 갖는 일반형 예측제어)

  • 임태규;성원준;금영탁;송창섭
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.13 no.6
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    • pp.284-289
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    • 2003
  • The electric furnace, inside which the desired temperature is kept by the generated heat, is known to be a difficult system to control and model exactly because system parameters and response delayed time are varied as the temperature and positions are changed. In this study, the GPCEW (generalized predictive control with exponential weight), which always guarantees the stability of the closed loop system and can be effectively applied to the internally unstable system, was introduced to the ceramic drying electric furnace and was verified by showing its temperature tracking performance experimentally.

The Development of Boiler Furnace Pressure Control Algorithm and Distributed Control System for Coal-Fired Power Plant (석탄화력발전소 보일러 노내압력 제어알고리즘과 분산제어시스템의 개발)

  • Lim, Gun-Pyo;Hur, Kwang-Bum;Park, Doo-Yong;Lee, Heung-Ho
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.62 no.3
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    • pp.117-126
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    • 2013
  • This paper is written for the development and application of boiler furnace pressure control algorithm and distributed control system of coal-fired power plant by the steps of design, coding, simulation test, site installation and site commissioning test. The control algorithms were designed in the shape of cascade control for two parts of furnace pressure control and induced draft fan pitch blade by standard function blocks. This control algorithms were coded to the control programs of distributed control systems. The simulator for coal-fired power plant was used in the test step and automatic control, sequence control and emergency stop tests were performed successfully like the tests of the actual power plant. The reliability was obtained enough to be installed at the actual power plant and all of distributed control systems had been installed at power plant and all signals were connected mutually. Tests for reliability and safety of plant operation were completed successfully and power plant is being operated commercially. It is expected that the project result will contribute to the safe operation of domestic new and retrofit power plants, the self-reliance of coal-fired power plant control technique and overseas business for power plant.

A Billet Heat Transfer Modeling during Reheating Furnace Operation

  • Jang, Yu-Jin;Kim, Sang-Woo
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.863-868
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    • 2004
  • Reheating furnace is an essential facility of a rod mill plant where a billet is heated to the required rolling temperature so that it can be milled to produce wire. Sometimes, it is also necessary to control a transient billet temperature pattern according to the material characteristics to prevent a wire from breaking. Though it is very important objective to obtain a correct information of a billet temperature during furnace operation. Consequently, a billet temperature profile must be estimated. In this paper, a billet heat transfer model based on FEM (Finite Element Method) with spatially distributed emission factors is proposed and a measurement is also carried out for two different furnace operation conditions. Finally, the difference between the model outputs and the measurements is minimized by using the new optimization algorithm named uDEAS(Univariate Dynamic Encoding Algorithm for Searches) with multi-step tuning strategy. Hence, the information of billet temperatures can be obtained by using proposed model on various furnace operation conditions.

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Expert system for electrical furnace (전기로 제어를 위한 전문가 시스템)

  • 명노직;허욱열
    • 제어로봇시스템학회:학술대회논문집
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    • 1990.10a
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    • pp.113-116
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    • 1990
  • In this paper, An expert system for electric furnace with time delay is proposed. The expert system uses Fuzzy control theory. The conventional controller uses Auto-Tuning control theory. From experiment, we can obtain that the response of expert system is superior to the response of the conventional controller. In this experiment, the expert controller is implemented with the IBM PC. The 8751 One chip processor controling the electric furnace is used.

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Efficient Method of fixing the Setting(4M standardization) in Melting furnace Operation (용해로 운전에서 Setting고정(4M 표준화)의 효율적 방안)

  • Jang, Do-Soo;Lee, Sae-Jae;Suh, Jung-Yul;Kim, I-Nam;Chung, Chong-Won;Cho, Jin-Hyung
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.30 no.1
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    • pp.96-104
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    • 2007
  • Glass melting process is influenced by both control and observation factors, where control factors include quantity and mixing ratio of raw material, the amount of fuel and air in-take. Further observation factors include temperature and pressure at each step of process inside glass melting furnace. Ambient Control is an effective means to eliminate complications from excessive variation among raw materials, or external disturbance from wide fluctuation of environment around equipments. Ambient Control uses both control and observation factors mentioned above. This study suggests an effective Proactive Control System that can enable genuine 4M standardization in glass melting furnace by applying Ambient Control.

An Estimation of a Billet Temperature during Reheating Furnace Operation

  • Jang, Yu-Jin;Kim, Sang-Woo
    • International Journal of Control, Automation, and Systems
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    • v.5 no.1
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    • pp.43-50
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    • 2007
  • Reheating furnace is an essential facility of a rod mill plant where a billet is heated to the required rolling temperature so that it can be milled to produce wire. Although it is very important to obtain information on billet temperatures, it is not feasible during furnace operation. Consequently, a billet temperature profile should be estimated. Moreover, this estimation should be done within an appropriate time interval for an on-line application. In this paper, a billet heat transfer model based on 2D FEM(Finite Element Method) with spatially distributed emission factors is proposed for an on-line billet temperature estimation and also a measurement is carried out for two extremely different furnace operation patterns. Finally, the difference between the model outputs and the measurements is minimized by using a new optimization algorithm named uDEAS(Univariate Dynamic Encoding Algorithm for Searches) with multi-step tuning strategy. The obtained emission factors are applied to a simulation for the data which are not used in the model tuning for validation.

Study on the Flat Zone Expansion and Temperature Deviation Reduction of Low Temperature Furnace for Semiconductor Process (반도체용 저온 열처리로의 Flat Zone 확장 및 온도편차 감소에 관한 연구)

  • Joo, Kang Wo;Shim, Seung Sool;Jang, Hyeok;Lee, You Young;Kim, Kwang Sun
    • Journal of the Semiconductor & Display Technology
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    • v.13 no.4
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    • pp.83-90
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    • 2014
  • This paper is about the yield rate of lower temperature furnace for wafer heat-treatment. The flat-zone that the temperature in furnace has uniform distribution specific area is the significant variable to the yield rate. In this study, we researched about the ways how to widen the flat zone in the furnace using CFD. As a result, we confirmed that the characteristic of the flat-zone was changed when SCU(Super Cooling Unit) was used. We considered temperature control with above.

Blast Furnace Modeling for Predicting Cohesive Zone Shape (융착대 예측을 위한 고로공정 모델링)

  • Yang, Kwang-Heok;Choi, Sang-Min;Jung, Jin-Kyung
    • 한국연소학회:학술대회논문집
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    • 2006.04a
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    • pp.39-45
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    • 2006
  • Analysis of the internal state of the blast furnace is needed to predict and control the operating condition. Especially, it is important to develop modeling of blast furnace for predicting cohesive zone because shape of cohesive zone influences overall operating condition of blast furnace such as gas flow, chemical reactions and temperature. because many previous blast furnace models assumed cohesive zone to be fixed, they can't evaluate change of cohesive zone shape by operation condition such as PCR, blast condition, and production rate. In this study, an axi-symmetric 2-dimensional steady state model is proposed to simulate blast furnace process. In this model, cohesive zone is changed by solid temperature range, FVM is used for numerical simulation. To find location of cohesive zone whole calculation procedure is iterated Until cohesive zone is converged. Through this approach, shape of cohesive zone, velocity, composition and temperature within the furnace are predicted by model.

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