• Title/Summary/Keyword: Fully composite

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A Study on the Mechanical Behaviour of Steel-basalt Composite Pipe (철강-현무암 복합재료 파이프의 역학적 거동에 관한 연구)

  • Kim, Jong-Do;Wang, Jee-Seok;Yoon, Hee-Jong
    • Journal of Advanced Marine Engineering and Technology
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    • v.31 no.4
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    • pp.401-409
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    • 2007
  • Because of the various excellent characteristics of cast basalt materials. such as, anti-corrosion, anti-wearing, good hardness. high chemical stability, of which steel may not possess, the steel-basalt composite pipes are used in severe environments for compensating the defects of steel. However. without sufficient mechanical investigation prior to application. the basalt liners in steel-basalt composite pipes may be cracked and broken or the basalt liners are omitted from steel pipes in applications. In these cases, the merits of basalt materials may disappear and the basalt liners may not play their good roles as expected. Therefore, it is required that mechanical behavior of steel-basalt composite pipes and surrounding environments be fully examined before installation. The limit of bending moment with which steel-basalt composite pipe may safely endure is calculated and the limit curvature of the composite pipe in the safe range is presented in this paper. The temperature distributions and the thermal stresses are also computed and the limit difference of temperatures between inner and outer side of composite pipe is given together.

Visualization and classification of hidden defects in triplex composites used in LNG carriers by active thermography

  • Hwang, Soonkyu;Jeon, Ikgeun;Han, Gayoung;Sohn, Hoon;Yun, Wonjun
    • Smart Structures and Systems
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    • v.24 no.6
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    • pp.803-812
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    • 2019
  • Triplex composite is an epoxy-bonded joint structure, which constitutes the secondary barrier in a liquefied natural gas (LNG) carrier. Defects in the triplex composite weaken its shear strength and may cause leakage of the LNG, thus compromising the structural integrity of the LNG carrier. This paper proposes an autonomous triplex composite inspection (ATCI) system for visualizing and classifying hidden defects in the triplex composite installed inside an LNG carrier. First, heat energy is generated on the surface of the triplex composite using halogen lamps, and the corresponding heat response is measured by an infrared (IR) camera. Next, the region of interest (ROI) is traced and noise components are removed to minimize false indications of defects. After a defect is identified, it is classified as internal void or uncured adhesive and its size and shape are quantified and visualized, respectively. The proposed ATCI system allows the fully automated and contactless detection, classification, and quantification of hidden defects inside the triplex composite. The effectiveness of the proposed ATCI system is validated using the data obtained from actual triplex composite installed in an LNG carrier membrane system.

Investigation on mechanical performance of flat steel plate-lightweight aggregate concrete hollow composite slab

  • Yang, Yong;Chen, Yang;Yang, Ye;Zeng, Susheng
    • Steel and Composite Structures
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    • v.31 no.4
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    • pp.329-340
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    • 2019
  • An innovated type of the flat steel plate-lightweight aggregate concrete hollow composite slab was presented in this paper. This kind of the slab is composed of flat steel plate and the lightweight aggregate concrete slab, which were interfaced with a set of perfobond shear connectors (PBL shear connectors) with circular hollow structural sections (CHSS) and the shear stud connectors. Five specimens were tested under static monotonic loading. In the test, the influence of shear span/height ratios and arrangements of CHSS on bending capacity and flexural rigidity of the composite slabs were investigated. Based on the test results, the crack patterns, failure modes, the bending moment-curvature curves as well as the strains of the flat steel plate and the concrete were focused and analyzed. The test results showed that the flat steel plate was fully connected to the lightweight aggregate concrete slab and no obvious slippage was observed between the steel plate and the concrete, and the composite slabs performed well in terms of bending capacity, flexural rigidity and ductility. It was further shown that all of the specimens failed in bending failure mode regardless of the shear span/height ratios and the arrangement of CHSS. Moreover, the plane-section assumption was proved to be valid, and the calculated formulas for predicting the bending capacity and the flexural rigidity of the composite slabs were proposed on the basis of the experimental results.

Numerical study on the deflections of steel-concrete composite beams with partial interaction

  • Mirambell, Enrique;Bonilla, Jorge;Bezerra, Luciano M.;Clero, Beatriz
    • Steel and Composite Structures
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    • v.38 no.1
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    • pp.67-78
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    • 2021
  • The use of composite beams with partial interaction, with less shear connectors than those required for full interaction, may be advantageous in many situations. However, these beams tend to show higher deflections compared to beams with full interaction, and codified expressions for the calculation of such deflections are not fully developed and validated. Thus, this paper presents a comprehensive numerical study on the deflections of steel-concrete composite beams with partial interaction. Efficient numerical models of full-scale composite beams considering material nonlinearities and contact between their parts have been developed by means of the advanced software ABAQUS, including a damage model to simulate the concrete slab. The FE models were validated against experimental results, and subsequently parametric studies were developed to investigate the influence of the shear connection degree and the coefficient of friction in the deflection of composite beams. The comparison of predicted deflections using reference codes (AISC, Eurocode-4 and AS-2327.1) against numerical results showed that there are still inaccuracies in the estimation of deflections for the verification of the serviceability limit state, according to some of the analyzed codes.

A Study on the Fire Safety of a Hybrid Composite Train Carbody (하이브리드 복합재 철도차량 차체의 화재 안전성 평가연구)

  • Kim, Jung-Seok;Lee, Duk-Hee; Jung, Woo-Sun;Cho, Sea-Hyun
    • Composites Research
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    • v.21 no.4
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    • pp.1-6
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    • 2008
  • This paper explains fire safety tests of a hybrid composite train carbody with carbon/epoxy sandwich bodyshell and stainless steel underframe. In this study, a large scale mock-up was used to evaluate the fire safety of the composite train carbody. The test was conducted to the bare composite carbody mock-up without interior facilities and the fully equipped one. Tile fire propagation and temperature distribution of the carbon/epoxy bodyshell and the glass phenol interior panels was evaluated under the real fire accident scenario. The test scenario was based on the DaeGu subway fire accident. From the tests, both the surface temperature of the interiors and the composite bodyshell wore lower than tile ignition temperature. In addition, the fire spread along the surface of the interiors and bodyshell was not occurred.

Composite Pressure Vessel for Natural Gas Vehicle by Filament Winding (필라멘트 와인딩 공정에 의한 천연가스 차량용 복합재료 압력용기)

  • 김병선;김병하;김진봉
    • Composites Research
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    • v.17 no.5
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    • pp.1-6
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    • 2004
  • Composite pressure vessels with HDPE (high density polyethlyne) liner with metal boss at each end were developed by Filament Winding Process. The vessel is composed of a dome-shaped part at each end and a cylinder-shaped part at the middle of the vessel. The environmental tests carried out for possible vessel materials such as High Density Polyethlyn (HDPE), resins and reinforcing fibers up to a year showed no significant damages. The boss was designed to minimize the gas leak which was verified by FEM analysis. Most ideal fiber tension was obtained by experimental method and the fiber volume fraction, $\textrm{V}_{f}$, obtained by image analyzer were 55.4 % in cylinder and 55.6 % in dome parts, respectively. Winding pattern is programmed to control the composite thickness in the dome areas such that the failure of the vessel may occur in the cylinder. During the cure, the vessel was rotated and a constant internal pressure of 0.62 bar was applied. From this, the vessel's burst pressure is improved by 28 %. The burst and fatigue tests for under-wound and fully wound vessel showed satisfactory results.

Study on mechanical performance of composite beam with innovative composite slabs

  • Yang, Yong;Yu, Yunlong;Zhou, Xianwei;Roeder, Charles W.;Huo, Xudong
    • Steel and Composite Structures
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    • v.21 no.3
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    • pp.537-551
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    • 2016
  • A new type of composite beam which consists of a wide flange steel shape beam and an innovative type of composite slab was introduced. The composite slab is composed of concrete slab and normal flat steel plates, which are connected by perfobond shear connectors (PBL shear connectors). This paper describes experiments of two large-scale specimens of that composite beam. Both specimens were loaded at two symmetric points for 4-point loading status, and mechanical behaviors under hogging and sagging bending moments were investigated respectively. During the experiments, the crack patterns, failure modes, failure mechanism and ultimate bending capacity of composite beam specimens were investigated, and the strains of concrete and flat steel plate as well as steel shapes were measured and recorded. As shown from the experimental results, composite actions were fully developed between the steel shape and the composite slab, this new type of composite beams was found to have good mechanical performance both under hogging and sagging bending moment with high bending capacity, substantial flexure rigidity and good ductility. It was further shown that the plane-section assumption was verified. Moreover, a design procedure including calculation methods of bending capacity of this new type of composite beam was studied and proposed based on the experimental results, and the calculation methods based on the plane-section assumption and plastic theories were also verified by comparisons of the calculated results and experimental results, which were agreed with each other.

A Novel Method to Fabricate Tough Cylindrical Ti2AlC/Graphite Layered Composite with Improved Deformation Capacity

  • Li, Aijun;Chen, Lin;Zhou, Yanchun
    • Journal of the Korean Ceramic Society
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    • v.49 no.4
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    • pp.369-374
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    • 2012
  • Based on the structure feature of a tree, a cylindrical $Ti_2AlC$/graphite layered composite has been fabricated through heat treating a graphite column and six close-matched thin wall $Ti_2AlC$ cylinders bonded with the $Ti_2AlC$ powders at $1300^{\circ}C$ and low oxygen partial pressure. SEM examination reveals that the bond interlayers between cylinders or that between cylinder and column are not fully dense without any crack formation. During the compressive test, the strain of the $Ti_2AlC$/graphite layered composite is about twice higher than that of the monolithic $Ti_2AlC$ ceramic, and the compressive strength of the layered composite is 348 MPa. The layered composite show the noncatastrophic fracture behaviors due to the debonding and shelling off of the layers, which are different from the monolithic $Ti_2AlC$ ceramic. The mechanism of the improved deformation capacity and noncatastrophic failure modes are attributed to the presence of the central soft graphite column and cracks deflection by the bond interlayers.

Fabrication of AZ31/CNT Surface Composite by Friction Stir Processing (마찰교반공정에 의한 AZ31/CNT 표면 복합재료 제조)

  • Kim, Jae-Yeon;Lee, Seung-Mi;Hwang, Jung-Woo;Byeon, Jai-Won
    • Journal of the Korean Society for Heat Treatment
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    • v.28 no.6
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    • pp.315-321
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    • 2015
  • Friction stir processing (FSP) was applied to fabricate AZ31/CNT (Carbon Nano Tube) surface composite for improvement of surface hardness of AZ31 Mg-based alloy. The effects of traverse speed of rotating tool and volume fraction of CNT (i.e., groove depth of 3 mm and 4 mm) on the soundness and hardness of the composite layer were investigated. Multi-walled CNTs were fully filled in a machined groove and stirring tool was rotated at the speed of 1400 rpm. Only under the tool traverse speed of 25 mm/min for the specimen with a groove depth of 3 mm, surface composite layer with no defect was successfully produced. Increased hardness of about 35% was observed in the composite layer.

Experimental and theoretical research on mechanical behavior of innovative composite beams

  • Zhu, Gang;Yang, Yong;Xue, Jianyang;Nie, Jianguo
    • Steel and Composite Structures
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    • v.14 no.4
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    • pp.313-333
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    • 2013
  • The web-encased steel-concrete composite (WESCC) beam is a new developed steel-concrete composite beam. Experiments of six simply supported WESCC beam specimens were conducted. The effects of the shear-span ratio and steel section type were all investigated on the static behaviors such as failure modes, failure mechanism and bearing capacity. The experimental results denoted that all specimens failed in bending mode and the degree of combination between the bottom armor plate of steel shape and concrete were very well without any evident slippage, which demonstrated that the function of bottom armor plate and web were fully exerted in the WESCC beams. It could be concluded the WESCC beams have high stiffness, high load carrying capacity and advanced ductility. The design methods are proposed which mainly consist the bearing capacity calculation of bending and flexural rigidity. The calculation results of the bearing capacity and deflection which take the shear deflection into account are in agreement with the experimental results. The design methods are useful for design and application of the innovative composite beams.