• Title/Summary/Keyword: Full-bridge Converter

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Research for Distributed Design for 30kW Full-Bridge Converter for in High Frequency Welding Machine (30kW 고주파 용접 전원용 Full-Bridge 컨버터의 분산설계에 관한 연구)

  • Kim, Min-Woo;Choi, Seung-Won;Lee, Il-Oun;Lee, Jun-Young;Jeong, Kye-Soo;Ito, Ei-Ji
    • The Transactions of the Korean Institute of Power Electronics
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    • v.25 no.6
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    • pp.469-476
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    • 2020
  • This study presents the results of the research on power supplies for welding machine using MOSFET switches in high frequency switching for ease of design and use a 100 kHz switching frequency for high power density. The topology of the proposed power supplies for welding machine is ZVS-PWM full-bridge converter. The proposed converter is designed on a distributed transformer for ease of design and be used in a 100 kHz switching frequency for high power density. The problem of power imbalance of transformers occurring in parallel operation of transformers can be improved by applying common mode coupled inductor and the corresponding contents are experimented and verified in this paper to present conclusions.

A Novel Integrated Battery Charger Structure for Multiple Charge and V2G application for Electric Vehicles (전기자동차의 다중충전 및 V2G 응용을 위한 새로운 통합 배터리 충전기구조)

  • Vu, Hai-Nam;Choi, Woojin
    • Proceedings of the KIPE Conference
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    • 2016.11a
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    • pp.13-14
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    • 2016
  • This paper has introduces a novel Integrated On-board Charger (IOBC) to reduce the size, weight and cost of power conversion stages in Electric Vehicles (EVs). The IOBC is composed of an OBC and a low voltage dc-dc converter (LDC). The IOBC includes a bidirectional ac-dc converter and a bidirectional full-bridge converter with an active clamp circuit. The LDC converter is a hybrid topology combining an active clamped full-bridge converter and a forward converter derived from the Weinburg converter topology. Unlike conventional OBC, the proposed IOBC is compact and the LDC converter of it can achieve a higher efficiency. In addition, the LDC converter of the proposed IOBC can achieve high step-down voltage conversion ratio, no circulating current, no reverse recovery current of the rectifier diodes and small ripple current of output inductor on the auxiliary battery. A 1kW hardware of the LDC converter is implemented to verify the performances of the proposed IOBC.

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High Efficiency Operation of the IPT converter with Full and Half bridge Control for Electric Vehicles (전기자동차용 IPT 컨버터의 풀브릿지-하프브릿지 제어를 통한 고효율 운전 방법)

  • Ann, Sang-Joon;Joo, Dong-Myoung;Kim, Min-Kook;Lee, Byoung-Kuk
    • The Transactions of the Korean Institute of Power Electronics
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    • v.22 no.5
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    • pp.423-430
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    • 2017
  • This paper proposes a control methodology for a high efficiency operation of an inductive power transfer (IPT) converter by combining full bridge (FB) and half bridge (HB) controls. To apply the proposed control to the IPT converter, the characteristics of each control method are analyzed. By examining the output voltages of the IPT converter and a theoretical loss analysis, the control shifting points between FB and HB controls are evaluated in accordance with the coupling coefficients and the load. Based on the control shifting points, the FB-HB control algorithm is implemented. By applying FB-HB control, high efficiency operation at the light load condition can be achieved.

A Zero Voltage Switching Phase Shift Full Bridge Converter with Separated Primary Winding

  • Kim, Young-Do;Kim, Chong-Eun;Cho, Kyu-Min;Park, Ki-Bum;Cho, In-Ho;Moon, Gun-Woo
    • Proceedings of the KIPE Conference
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    • 2008.06a
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    • pp.379-381
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    • 2008
  • Generally additional leakage inductance and two clamp diodes are adopted into the conventional phase shift full bridge (PSFB) converter for reducing the voltage stress of secondary rectifier diodes and extending the range of zero voltage switching (ZVS) operation. However, since additional leakage inductance carries the ac current similar to the primary one, the core and copper loss oriented from additional leakage inductance can be high enough to decrease the whole efficiency of DC/DC converter. Therefore, in this paper, a new ZVS phase shift full bridge converter with separated primary winding (SPW) is proposed. Proposed converter makes the transformer and additional leakage inductor with one ferrite core. Using this method, leakage inductance is controlled by the winding ratio of separated primary winding. Moreover, by manufacturing the both magnetic components with one core, size and core loss can be reduced and it turns out the improvement of efficiency and power density of DC/DC converter. The operational principle of proposed converter is analyzed and verified by the 1.2kW prototype.

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Development Of High Efficiency Boost DC/DC Converter For EV (전기자동차용 고효율 승압형 DC/DC 컨버터 개발)

  • Choi, Mi-Seon;Song, Sung-Geun;Park, Sung-Jun;Kim, Dae-Kyong;Kim, Yong-Gu
    • The Transactions of the Korean Institute of Power Electronics
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    • v.15 no.2
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    • pp.127-133
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    • 2010
  • In the paper, reactorless high efficiency boost DC/DC converter for EV is proposed. In proposed converter, improves efficiency because decrease power loss when the switches are turned on/off using zero current switching (ZCS) at all switch of primary full bridge. By replacing reactance ingredients of L-C resonance circuit for ZCS with leakage inductance ingredients of high frequency transformer, it reduces system size and expense because of not add special reactor. For validity verification of proposed converter, in the paper implements simulation using PSIM and perform experiment by making 5KW DC/DC converter. In experimental results, efficiency of proposed converter conformed superiority.

A Study on the Power Losses and Conversion Efficiency Analysis for the Phase-Shift Controlled Full-Bridge Converter (위상제어방식 풀브릿지 컨버터의 전력손실과 변환효율 분석에 관한 연구)

  • Ahn, Tae-Young;Bong, Sang-Cheol;Heo, Tae-Won
    • The Transactions of the Korean Institute of Power Electronics
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    • v.14 no.3
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    • pp.228-234
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    • 2009
  • In this paper, we present an analytical method that provides fast and efficient evaluation of the power losses and the conversion efficiency for phase-shift controlled full-bridge converter. In the proposed method, the conduction losses are evaluated by calculating the effective values of the ideal current waveform first and incorporating them into an exact equivalent circuit model of the phase-shift controlled full-bridge converter that includes all the parasitic resistances of the circuit components. While the conduction losses are accurately accounted for the synchronous rectification, the core losses are assumed to be negligible in order to simplify the analysis. The validity and accuracy of the proposed method are verified with experiments on a prototype phase-shift controlled full-bridge converter. An excellent correlation between the experiments and theories are obtained for the input voltages of 400V, output voltage 12V and maximum power 720W.

DC Bias Control of High Frequency Transformer in High Power FB DC/DC Converter (대용량 FB DC/DC 컨버터에 있어서 고주파변압기 편 여자 현상 및 제어)

  • 김태진
    • Proceedings of the KIPE Conference
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    • 2000.07a
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    • pp.45-48
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    • 2000
  • By the use of he DSP and microprocessor controller many high power converter such as especially inverter and motor drive system may be enhanced resulting in the improved robustness of EMI the ability to communicate the operating conditions and the ease of adjusting the control parameters. However the digital controller using DSP or microprocessor has not been applied in the high frequency switching power supplies especially in full bridge dc/dc converters. this paper presents a promising solution to the dc bias control problem of high frequency transformer in high power full bridge converter.

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An Improved ZVZCS PWM FB DC/DC Converter Using the Modified Clamp Circuit (개선된 Clamp Circuit 적용 ZVZCS FB DC/DC 컨버터)

  • 김은수;조기연;김윤호;이진수
    • Proceedings of the KIPE Conference
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    • 1999.07a
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    • pp.643-645
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    • 1999
  • The conventional high frequency phase-shifted full bridge dc/dc converter has a disadvantage that a circulating current flows through transformer and switching devices during the freewheeling interval. Due to this circulating current, RMS current stress, conduction losses of transformer and switching devices are increased. To alleviate this problem, this paper provides a circulating current free type high frequency soft switching phase-shifted full bridge (FB) dc/dc converter with the modified energy recovery snubber (ERS) attached at the secondary side of transforemr.

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A Fully Soft Switched Full Bridge DC-DC converter (보조회로도 영전압영전류스위칭하는 DC-DC 변환기)

  • Jeon, Seong-Jeub;Cho, Gyu-Hyeong
    • Proceedings of the KIEE Conference
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    • 1999.07f
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    • pp.2512-2514
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    • 1999
  • A new zero voltage and zero current switching(ZVZCS) full bridge DC-DC converter with transformer isolation is proposed for arc welding machines. The proposed DC-DC converter uses an auxiliary transformer to obtain ZCS for leading leg, which provides load current control capability even in short circuit condition. The auxiliary circuit also operates in ZVZCS mode. The power rating of the auxiliary transformer is about 10% of the main transformer. The operation is verified by experiments for 12[KW] prototype.

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EMI and Switching Loss Reductions of a Full -Bridge PWM Converter for DC Motor Drive

  • Naoya, Yokoyama;Ishimatzu, T.
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.46.4-46
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    • 2001
  • This paper presents a Five-Switch Converter (FSC) circuit that can operate like a full-bridge PWM converter for driving the DC motor in bidirectional. One of the main advantages of this circuit is to reduce the on-off switching number of power MOSFET. In stead of turning on-off simultaneously two of the four power MOSFET´s in a switching period, this circuit operates only one power MOSFET, while continuously leaving another two on and the other two off in the switching period. Consequently ...

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