• Title/Summary/Keyword: Full scale burst test

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The Evaluation of Remaining Strength for Corroded Pipeline by Full Scale Burst Test (실제크기 배관의 파열시험을 통한 가스배관의 파괴거동 평가)

  • Kim, Young-Pyo;Baek, Jong-Hyun;Kim, Woo-Sik
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.339-344
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    • 2001
  • The transmission pipeline industry spends many millions of dollars annually performing inline inspections, excavating sites of possible corrosion, and repairing or replacing damaged sections of pipe. New criteria for evaluation the integrity of corroded pipe have been developed in recent years to help in controlling these costs. These new criteria vary widely in their estimates of integrity and the most appropriate criterion for a given pipeline is not always clear. This paper presents an overview, comparison and evaluation of acceptability criteria for corrosion defects in pipelines. By full scale burst tests, this paper have assessed the relative accuracy of each of theses criteria in predicting failure and remaining strength. Many of the criteria appear to be excessively conservative and indicate that defects must be repaired when none is needed, based upon burst test data.

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The Evaluation of Burst Pressure for Corroded Pipeline by Full Scale Burst Test (실배관 파열시험을 통한 부식배관의 파열압력 평가)

  • Kim, Yeong-Pyo;Baek, Jong-Hyeon;Kim, U-Sik;Go, Yeong-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.1
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    • pp.203-210
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    • 2002
  • The transmission pipeline industry spends many millions of dollars annually performing inline inspections, excavating sites of possible corrosion, and repairing or replacing damaged sections of pipe. New criteria fur evaluation of the integrity of corroded pipe have been developed in recent years to help in controlling these costs. These new criteria vary widely in their estimates of integrity and the most appropriate criterion fur a given pipeline is net always clear. This paper presents an overview, comparison and evaluation of acceptability criteria for corrosion deflects in pipelines. By full scale burst tests, this paper has assessed the relative accuracy of each of theses criteria in predicting burst pressure. Many of the criteria appear to be excessively conservative and indicate that deflects must be repaired when none is needed, based upon burst test data.

The Evaluation of Burst Pressure for Corroded Weld in Gas Pipeline (가스배관 용접부위 부식에 대한 파열압력 평가)

  • Kim, Young-Pyo;Kim, Woo-Sik;Lee, Young-Kwang;Oh, Kyu-Hwan
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.222-227
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    • 2004
  • The failure assessment for corroded pipeline has been considered with the full scale burst test and the finite element analysis. The burst tests were conducted on 762 mm diameter, 17.5 mm wall thickness and API 5L X65 pipe that contained specially manufactured rectangular corrosion defect. The failure pressure for corroded pipeline was measured by burst testing and classified with respect to corrosion sizes and corroded regions - the body, the girth weld and the seam weld of pipe. Finite element analysis was carried out to derive failure criteria of corrosion defect on the pipe. A series of finite element analyses were performed to obtain a limit load solution for corrosion defects on the basis of burst test. As a result, the criteria for failure assessment of corrosion defect within the body, the girth weld and the seam weld of API 5L X65 gas pipeline were proposed.

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Test Method to Evaluate the Fiber Material Properties of Filament Wound Composite Pressure Vessel (필라멘트 와인딩 복합재 압력용기의 섬유 방향 물성 평가 기법)

  • Hwang, Tae-Kyung;Park, Jae-Beom;Kim, Hyoung-Geun
    • Composites Research
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    • v.23 no.3
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    • pp.37-42
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    • 2010
  • The fiber material properties, elastic constant and strength, are the most important factors among the various material properties for the design of composite pressure vessel, because of it's dominant influence on the performance of composite pressure vessel. That is, the deformation and burst pressure of pressure vessel highly affected by the fiber material properties. Therefore, the establishment of test method for exact fiber material properties is a priority item to design a composite pressure vessel. However, the fiber material properties in filament wound pressure vessel is very sensitive on various processing variables (equipment, operator and environmental condition etc..) and size effect, so that it isn't possible to measure exact fiber material properties from existing test methods. The hydro-burst test with full scale pressure vessel is a best method to obtain fiber material properties, but it requires a enormous cost. Thus, this paper suggests a newly developed test method, hoop ring test, that is capable of pressure testing with ring specimens extracted from real composite pressure vessel. The fiber material properties from hoop ring test method showed good agreement with the results of hydro-burst test with full scale composite pressure vessels.

Development of Corrosion Defect Assessment Method for City Gas Pipeline (도시가스배관 부식결함 평가방안 개발)

  • Kim, Cheol-Man;Kim, Woo-Sik;Han, Sang-In;Choi, Song-Chun
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.228-233
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    • 2004
  • The length of city gas pipeline is increasing with expansion of natural gas transmission rapidly. A lot of the expense was paid for repair and maintenance with increasing of pipeline length and the cost of repair and maintenance by the corrosion was the highest. It is necessary to evaluate integrity in case of thickness reduction by corrosion. There are a lot of assessment criteria for corrosion defect in foreign countries but they are not suitable for application in the country directly. In this work, we performed the burst test and the finite element analysis for city gas pipeline, KS D3507 and KS D3631 for city gas transmission, and developed the assessment method of corrosion defect, which is suitable for domestic condition.

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Hoop Ring Test Method to Evaluate the Fiber Material Properties of Composite Motor Case (Hoop ring 시험방법을 이용한 복합재연소관의 섬유방향 물성 평가)

  • Hwang, Tae-Kyung;Park, Jae-Byum;Kim, Hyung-Kun;Lee, Sang-Woo
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2009.11a
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    • pp.429-432
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    • 2009
  • The deformation and burst pressure of composite motor case highly depends on fiber material properties. Therefore, measuring exact fiber material properties is a priority item to develop a advanced composite motor case. However, the fiber material properties in composite motor case is very sensitive on the various processing variables (equipment, operator and environmental condition etc..)and size effect, so the fiber material properties can't be measured exactly from the existing specimen test method. This paper suggests a newly developed test method, hoop ring test, that is capable of pressure testing with ring specimens extracted from real composite motor case. The results of hoop ring test showed excellent agreement with measured fiber material properties from hydro-burst test with full scale composite motor cases.

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Numerical simulation and experimental study of non-stationary downburst outflow based on wall jet model

  • Yongli Zhong;Yichen Liu;Hua Zhang;Zhitao Yan;Xinpeng Liu;Jun Luo;Kaihong Bai;Feng Li
    • Wind and Structures
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    • v.38 no.2
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    • pp.129-146
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    • 2024
  • Aiming at the problem of non-stationary wind field simulation of downbursts, a non-stationary down-burst generation system was designed by adding a nozzle and program control valve to the inlet of the original wall jet model. The computational fluid dynamics (CFD) method was used to simulate the downburst. Firstly, the two-dimensional (2D) model was used to study the outflow situation, and the database of working conditions was formed. Then the combined superposition of working conditions was carried out to simulate the full-scale measured downburst. The three-dimensional (3D) large eddy simulation (LES) was used for further verification based on this superposition condition. Finally, the wind tunnel test is used to further verify. The results show that after the valve is opened, the wind ve-locity at low altitude increases rapidly, then stays stable, and the wind velocity at each point fluctuates. The velocity of the 2D model matches the wind velocity trend of the measured downburst well. The 3D model matches the measured downburst flow in terms of wind velocity and pulsation characteris-tics. The time-varying mean wind velocity of the wind tunnel test is in better agreement with the meas-ured time-varying mean wind velocity of the downburst. The power spectrum of fluctuating wind ve-locity at different vertical heights for the test condition also agrees well with the von Karman spectrum, and conforms to the "-5/3" law. The vertical profile of the maximum time-varying average wind veloci-ty obtained from the test shows the basic characteristics of the typical wind profile of the downburst. The effectiveness of the downburst generation system is verified.