• Title/Summary/Keyword: Friction-torque

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Reliability Evaluation of Hydrostatic Bearing Ball Joint (정압 베어링 볼 조인트의 신뢰성 향상)

  • Jung, Dong-Soo;Park, Jong-Won
    • Journal of Applied Reliability
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    • v.12 no.3
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    • pp.165-176
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    • 2012
  • Hydrostatic bearing improves performance and life time of a product by avoiding solid friction and reducing viscosity friction with the help of creating pressure equilibrium between two faces doing relative motion. This study suggests failure analysis and test evaluation for a ball joint that adopts the hydrostatic bearing and introduces the entire process to improve reliability of the product by design improvement. A typical failure is growth of friction torque by solid friction, and its failure cause is determined and the improvement is proposed. Finally, reliability improvement is established by analysis of the results of before and after acceleration test.

A Study on the Frictional Characteristics of $B_4C$ Added Cu Base Sintered Friction Materials ($B_4C$의 첨가에 따른 동계소결합금 마찰재의 마찰특성 변화에 관한 연구)

  • 정동윤;김기열;조정환
    • Tribology and Lubricants
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    • v.12 no.3
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    • pp.48-54
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    • 1996
  • Examined in this paper, is the effect of B$_{4}$C addition on the frictional characteristics of Cu-Sn based sintered friction materials. For the specimens 1wt%, 2wt% and 4wt% of B$_{4}$C were added into the reference material. A pin-on-disk type friction tester was used to,measure the friction torque with respect to the surface temperature and sliding distance. Wear mechanism of each specimen is analyzed in the view point of the oxide film formation. The specimen containing 4wt% of B$_{4}$C showed stable friction and low wear since the oxide film was sustained up to higher surface temperature ranges.

A Robust PID Control Algorithm for a Servo Manipulator with Friction

  • Jin, Jae-Hyun;Park, Byung-Suk;Lee, Hyo-Jik;Yoon, Ji-Sup
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.2275-2278
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    • 2005
  • In this paper, a control algorithm for a servo manipulator is focused on. A servo manipulator system has been developed for remotely handling radioactive materials in a hot cell. It is driven by servo motors. The torque from a servo motor is transferred through a reducer to the corresponding axis. The PID control algorithm is a simple and effective algorithm for such application. However, since friction degrades the algorithm's performance, friction has to be considered and compensated. The major aberrations are the positional tracking errors and the limit cycle. The authors have considered a switching term to a conventional PID algorithm to reduce the friction's effect. It has been tested by a hardware test.

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Mechanical Characteristics of Automobile Brake Pads (자동차 브레이크 패드의 기계적 특성 연구)

  • Shin, Jaeho;Kim, Kyungjin;Kang, Woojong
    • Journal of Auto-vehicle Safety Association
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    • v.7 no.3
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    • pp.19-24
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    • 2015
  • Brake pads are a component of disc brake system of automobile and consist of steel backing plates and friction material facing the disk brake rotor. Due to the repeated sliding forces and torque in vehicle braking, friction performance of brake pads are ensured. Futhermore, the brake pad is one of major tuning components in aftermarket, mechanical characteristics of the brake pad are necessary to evaluate for establishing the certification standards of tuning components. This study had performed the five specimen tests for friction coefficients and wear loss rates according to the SAE test specification. Using the instrumented indentation method, yield strength and tensile strength were measured. Friction coefficients, 0.386 - 0.489, and wear loss rates, 1.0% - 3.7% are obtained. The range of yield strength and tensile strength are 21.4 MPa - 105.3 MPa and 39.5 MPa - 176.4 MPa respectively.

The study on characteristics of viscosity friction coefficient for a motor (전동기 점성마찰계수 특성에 관한 연구)

  • Byun, Yeun-Sub;Mok, Jei-Kyun;Kim, Young-Chol
    • Proceedings of the KIEE Conference
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    • 2007.07a
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    • pp.1082-1083
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    • 2007
  • Electric motors are widely used from precision industry to home appliance. For the precision control of the motors, if it is possible, we need the information of the correct motor parameters. In the motor torque equation, the motor inertia moment and the viscosity friction coefficient are regarded as constant. However the viscosity friction coefficient is not constant in the real system. In this paper, we show that the viscosity friction coefficient has the nonlinear property through the real test and we present the nonlinear function for the viscosity friction coefficient.

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Friction Reducer with a Multi-Layer Ball Array Structure (복층 볼 배열 구조를 갖는 마찰식 감속기)

  • Gi-Ppeum Kim;Hee-Chan Shin;Jae-Bok Song
    • The Journal of Korea Robotics Society
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    • v.19 no.3
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    • pp.229-235
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    • 2024
  • This research focuses on reducers, vital components in service robots, with a special emphasis on friction reducers designed for use in environments where interaction with humans is essential. For service robots to effectively perform advanced tasks, it is crucial to have reducers that offer high precision, high reduction ratios, and strong resistance to impacts. To meet these requirements, our study introduces a new design methodology and proposes a friction reducer featuring a multi-layer ball array structure. Compared to traditional gearbox-based reducers, the friction reducer developed in this study demonstrates a higher reduction ratio and improved shock absorption. The performance of this newly proposed reducer has been verified through experimental analysis. It was confirmed that by minimizing drive losses, the system has high backdrivability, delivering a torque of 15 Nm. Additionally, it was observed that the system showed an immediate response without backlash to fine input vibrations.

Performance Analysis of Mechanical Face Seal Used for Primary Heat Transport Pump in Heavy Water Reactor (중수로 냉각재 펌프용 미케니컬 페이스 실의 성능 해석)

  • Kim, Jeong-Hun;Kim, Dong-Wook;Kim, Kyung-Woong
    • Tribology and Lubricants
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    • v.27 no.5
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    • pp.240-248
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    • 2011
  • Mechanical face seal installed in primary heat transport pump used for heavy water reactor prevents leakage of working fluid using thin working fluid film between primary seal ring and mating ring. If the leakage of working fluid exceeds the allowable volume, serious accident can be happened by the trouble of primary heat transport pump. The thinner fluid film exists between primary seal ring and mating ring, the less working fluid leaks out. On the other hand, if the thickness of fluid film is not enough, the life of mechanical face seal will be reduced by friction and wear. Therefore appropriate design is necessary to maximize the performance and life of mechanical face seal. In this study, numerical analysis using finite volume method was conducted to investigate the performance of mechanical face seals which have same deep straight groove and 11 different net coning values. As results, equilibrium clearance between primary seal ring and mating ring, leakage volume of working fluid, friction torque on sealing surface and stiffness of working fluid film were obtained. With increasing net coning value, equilibrium clearance and leakage volume increase, and friction torque and stiffness of fluid film decrease.

An Experimental Study on the Stick-Slip Vibration of the Clutch during Starting of a Vehicle (차량 출발 시 클러치에서의 고착-미끄럼 진동현상에 관한 실험적)

  • Kim, Sang-Soo;Jang, Han-Kee;Cho, Yeon;Park, Young-Won;Chai, Jang-Bom
    • Journal of KSNVE
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    • v.11 no.3
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    • pp.461-470
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    • 2001
  • A friction-type clutch system sometimes generates spick-slip vibration during engagement, which disturbs smooth start of a car and makes a passenger uncomfortable. In this study, the spick-slip vibration in four types of friction couples was investigated at two different engagement conditions respectively of which the amount of slip time and clutch travel was varied. Results are found as follows. First, the vibration increased at the condition of small engine torque and large torque fluctuations due to higher harmonics of engine speed. Second, the friction couple without a pre-damper has advantages of reducing the vibration. This study also suggested an evaluation method of vehicle vibration in the view point of human perception by using the frequency weighting of ISO2631-1.

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A Study on In-wheel Motor Control to Improve Vehicle Stability Using Human-in-the-Loop Simulation

  • Ko, Sung-Yeon;Ko, Ji-Weon;Lee, Sang-Moon;Cheon, Jae-Seung;Kim, Hyun-Soo
    • Journal of Power Electronics
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    • v.13 no.4
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    • pp.536-545
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    • 2013
  • In this study, an integrated motor control algorithm for an in-wheel electric vehicle is suggested. It consists of slip control that controls the in-wheel motor torque using the road friction coefficient and slip ratio; yaw rate control that controls the in-wheel motor torque according to the road friction coefficient and the yaw rate error; and velocity control that controls the vehicle velocity by a weight factor based on the road friction coefficient and the yaw rate error. A co-simulator was developed, which combined the vehicle performance simulator based on MATLAB/Simulink and the vehicle model of CarSim. Based on the co-simulator, a human-in-the-loop simulation environment was constructed, in which a driver can directly control the steering wheel, the accelerator pedal, and the brake pedal in real time. The performance of the integrated motor control algorithm for the in-wheel electric vehicle was evaluated through human-in-the-loop simulations.

An Experimental Study for Machined Patterns of Friction Surface on Disc Brake Rotor in Performance Aspect (디스크 브레이크 로터 마찰면 가공 형태에 따른 성능 변화 연구)

  • Jung, Taeksu;Cha, Bawoo;Hong, Yunhwa;Kim, Cheongmin;Hong, Younghoon;Cho, Chongdu
    • Transactions of the Korean Society of Automotive Engineers
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    • v.24 no.4
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    • pp.471-479
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    • 2016
  • Cross-drilling and slotting on the frictional surface of a brake rotor are methods used for improving the performance of the brake system. These shapes have particular advantages, such as the shaving effect of a slotted shape, which maintains a clean pad-to-rotor contact surface, and the venting effect of a drilled shape, which provides passageways for the gas to escape. In order to understand the effect of the machined pattern on the brake performance aspect, an experimental method is adopted along with the dynamometer test. The cross-drilled rotor, slotted rotor, and mixed pattern rotor with cross-drilling and slotting machining are prepared and tested in terms of friction coefficient, temperature, braking torque, and noise.