• Title/Summary/Keyword: Friction sleeve

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Development of Friction Welded Al to Cn Bimetallic Sleeve for 220kV XLPE Cable Termination & Joint (220kV XLPE CABLE 접속함용 Al-Cu 이종접속슬리브 개발)

  • Kim, Hyun-Ju;Park, Jeong-Ki;Park, Sung-Min
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2010.06a
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    • pp.93-93
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    • 2010
  • We developed friction welded bimetallic sleeve for 220kV aluminum conductor XLPE cable. Not only friction welded bimetallic sleeve for Termination(EB-A, EB-G) but also friction welded sleeve for Joint of Al to Cu conductor was developed regardless of this project. Generally, friction welded sleeve used to connect Al conductor cable to Cu conductor cable and used for improvement of mechanical property of terminal by offer the copper side of friction welded bimetallic sleeve at the Termination. Connection method for Al-Cu conductor has mainly used friction welding at the solid state, because it is difficult to connect by using conventional welding method. this investigation introduces development of friction welded bimetallic sleeve by friction welding and test result of 220kV Al conductor XLPE cable and accessories using friction welded sleeve.

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A Study on the Tubular Alumina Liner Subjected to High Pressure and High Temperature (고온 고압용 튜브형 알루미나 라이너에 관한 연구)

  • Oh, Je-Hoon;Lee, Dai-Gil;Lee, Su-Jeong;Lee, Jong-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.6
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    • pp.884-895
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    • 1997
  • The finite element analysis for the tubular alumina liner which was shrink-fitted into a heat treated high speed steel (HSS) sleeve and subjected to high inner pressure and high temperature was performed. The parameters for the analysis were the interference between the alumina and the HSS, the temperature, the inner pressure, the coefficient of friction between the alumina and the HSS, and the taper at the sleeve ends. From the analysis, it was found that the tensile hoop stresses were decreased when the end parts of the HSS sleeve were tapered and the tensile stresses were decreased as the coefficient of friction between the alumina and the HSS was decreased. Also it was found that the alumina might be used as the structural liner for high pressure and high temperature when it was shrink-fitted into a heat treated HSS sleeve.

A Experimental Study on Wear Characteristics of Cu Alloy for Piston Head and Bush Material of Hydraulic Servo Cylinder (유압 서보실린더의 동합금 피스톤 헤드와 부시의 마멸특성에 관한 실험적 연구)

  • Cho, Yon-Sang;Kim, Young-Hee;Byon, Sang-Min;Park, Heung-Sik
    • Tribology and Lubricants
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    • v.25 no.5
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    • pp.330-334
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    • 2009
  • Hydraulic servo cylinders have been used to control accurately a large machine in power plant. Especially, Piston head and bush of servo cylinder is assembled sleeve and piston head and bush made of Cu alloy and pad sealing part. A damages of sleeve and piston head, bush are caused by friction and wear. Thus, It is necessary to examine friction and wear characteristics of Cu alloys for the piston head and bush. In this study, to be reliable on the piston and cylinder parts, dry friction and wear experiments were carried out with Cu alloys of four kinds of AlBC, PBC, BC and BS using reciprocating friction tester of pin on disk type. From this study, the result was shown that the AlBC and PBC with alloy elements were excellent to resistance wear. As the sliding speed was increased, the wear loss of PBC decreased than another Cu alloy.

Effects of pile geometry on bearing capacity of open-ended piles driven into sands

  • Kumara, Janaka J.;Kurashina, Takashi;Kikuchi, Yoshiaki
    • Geomechanics and Engineering
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    • v.11 no.3
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    • pp.385-400
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    • 2016
  • Bearing capacity of open-ended piles depends largely on inner frictional resistance, which is influenced by the degree of soil plugging. While a fully-plugged open-ended pile produces a bearing capacity similar to a closed-ended pile, fully coring (or unplugged) pile produces a much smaller bearing capacity. In general, open-ended piles are driven under partially-plugged mode. The formation of soil plug may depend on many factors, including wall thickness at the pile tip (or inner pile diameter), sleeve height of the thickened wall at the pile tip and relative density. In this paper, we studied the effects of wall thickness at the pile base and sleeve height of the thickened wall at the pile tip on bearing capacity using laboratory model tests. The tests were conducted on a medium dense sandy ground. The model piles with different tip thicknesses and sleeve heights of thickened wall at the pile tip were tested. The results were also discussed using the incremental filling ratio and plug length ratio, which are generally used to describe the degree of soil plugging. The results showed that the bearing capacity increases with tip thickness. The bearing capacity of piles of smaller sleeve length (e.g., ${\leq}1D$; D is pile outer diameter) was found to be dependent on the sleeve length, while it is independent on the sleeve length of greater than a 1D length. We also found that the soil plug height is dependent on wall thickness at the pile base. The results on the incremental filling ratio revealed that the thinner walled piles produce higher degree of soil plugging at greater penetration depths. The results also revealed that the soil plug height is dependent on sleeve length of up to 2D length and independent beyond a 2D length. The piles of a smaller sleeve length (e.g., ${\leq}1D$) produce higher degree of soil plugging at shallow penetration depths while the piles of a larger sleeve length (e.g., ${\geq}2D$) produce higher degree of soil plugging at greater penetration depths.

Evaluation of Weathered Granite Soil l Geogrid Friction Properties and Pull out Test (화강 풍화토/지오그리드 인발시험 및 마찰특성 평가)

  • 조삼덕;김진만
    • Geotechnical Engineering
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    • v.12 no.4
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    • pp.87-100
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    • 1996
  • The pull -out test has been used to investigate the friction properties between soil and grid type geosynthetics which is useful to measure the passive bearing resistance as well as the skin friction. In this paper, the friction properties between geogrid and a weathered granite soil are investigated by performing various pull-out tests. From the test results, a rational pull out test equipment and test method is suggested by evaluating the effects of major factors (such as geogrid width, location of soil box facing, vertical loads and pulll -out displacement rate, etc.) on pull -out test results.

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Focusing Servo System in Pickup Actuator with friction (마찰이 존재하는 픽업 구동기의 포커싱 서보 시스템)

  • 이정현;한창수;원종화;윤형덕;김수현;곽윤근
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.346-350
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    • 1996
  • In optical disk drives, one of commonly used pickup actuator is a Sliding and rotary type of pickup actuator which is cheaper than other pickup actuators and has simple assembly. However, it reported that non-linearity due to friction between a shaft and a sleeve had to be considerably analyzed in design and servo system in employing this type of pickup actuator. In this paper, this friction is modeled as a Coulomb's friction and the effect of friction is examined in the simulation. A digital servo system is applied to pickup actuator with friction in order to have good focusing servo. To enhance focusing servo performance using digital servo merit, frist PD-controller is applied to have fast response performance, second lead-lag compensator is applied to have stable focusing performance.

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Effect of Friction Force on the Dynamic Characteristics of a Flow Divider Valve (Flow Divider Valve의 동특성에 미치는 마찰력의 영향)

  • 박태조;황태영
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.1
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    • pp.198-203
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    • 2000
  • In this paper, a numerical analysis is carried out to show the effect of friction farce on the dynamic characteristics of a flow divider valve. The continuity equations and the equation of motion fur spool are numerically solved. The viscous friction force acting on the spool is considered analyzing the Reynolds equation which governs the viscous flow in the clearance gap between the spool and sleeve. Dynamic characteristics are highly affected by the viscous friction farce whose magnitude is relatively small compare with other fluid forces. Therefore present theoretical formulation and numerical scheme can be used generally in designing and performance evaluation of all the hydraulic spool valve.

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Characteristic on the Heating Deformation of Sleeve by Heating Method (열처리공법에 따른 Sleeve의 열처리 변형 특성)

  • Youn, Il-Joong;Lyu, Sung-Ki;An, Chang-Woo;Ahn, In-Hyo
    • Journal of the Korean Society of Safety
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    • v.21 no.3 s.75
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    • pp.1-7
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    • 2006
  • Nowadays, out of other transmission parts, the sleeve is getting more and more important part for exact and smooth shifting from gear ratio change whenever drivers are needed. To exact and smooth shifting when drivers are needed, all the parts connected with gear shifting should be machined exactly and having dimensions designers are intended. Especially, in case of the sleeve that the most important functional part to shift from gear ratio change that drivers are intended, it needs high precision grade and quality in both sides runout and outer dia runout as well as inner spline small dia & large dia. Because it's assembled with the synchro hub spline and shifted directly with the mating cone. So, it should be applied the hear treatment(hereinafter referred to H.T.M.T) to prevent the friction and percussion loss from shifting with mating cone. At this time, the deformation problems are raised from almost H.T.M.T. process and it makes the inferior part.

Cone Resistivity Penetrometer for Detecting Thin-Layered Soils (협재층 탐지를 위한 선단비저항 콘)

  • Yoon, Hyung-Koo;Jung, Soon-Hyuck;Kim, Rae-Hyun;Lee, Jong-Sub
    • Journal of the Korean Geotechnical Society
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    • v.26 no.8
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    • pp.15-25
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    • 2010
  • The thin-layered sand seam in clay affects the soil behavior. Although the standard cone penetrometer (A: $10cm^2$) have been used to evaluate the thin-layered soil, the smaller diameter cone penetrometer have been commonly recommended because of the high resolution. The purpose of this study is the development and application of the Cone Resistivity Penetrometer (CRP), which detects qc, fs, and electrical resistivity at cone tip for the evaluation of thin layered soils. Two sizes of the CRP are developed for the laboratory and field test. The projected areas of CRP for the laboratory and field tests are $0.78cm^2$ (d: 1.0 cm) and $1.76cm^2$ (d: 1.5 cm), repectively. The length of friction sleeve is designed in consideration of ratio of the projected area to the friction sleeve area. The application tests are carried out by using the artificially prepared thin-layered soils in the laboratory. In addition, the field tests are conducted at the depth of 6 to 15 m in Kwangyang. In the laboratory test, the measured electrical resistivity and cone tip resistance detect the soil layers. Moreover, in the field test the CRP investigates the three thin-layered soils. This study suggests that the CRP may be a useful tool for detecting thin-layered in soft soils.

Study on Friction Welding of Copper to Aluminium for Developing Electrical Sleeve (전력용 슬리브 개발을 위한 동과 알루미늄의 마찰용접에 관한 연구)

  • 오세규;최진호;장지훈;오명석
    • Journal of Advanced Marine Engineering and Technology
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    • v.17 no.4
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    • pp.100-106
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    • 1993
  • A study on optimizing the friction welding of copper(C1100) to aluminium(A1050) for developing the electrical sleeve was experimentally carried out and also on real-time nondestructive evaluation of the friction weld quality (strength) was accomplished by acoustic emission technique. The results obtained are summarized as the following ; 1) The heating upset $U_1$(mm) or total upset U(mm) tends to increase according to the increase of heating time $t_1$(sec). The relations between $U_1$ and $t_1$ or U and $t_1$are computed as follows when n=2000rpm, $P_1$=4, $P_2$=8kgf/$mm^2$, and $t_2$=6sec. U=1.6$e^{0.39t_1}$ $U_1$=3.65$e^{0.25t_1}$. 2) It was notified that the proper welding conditions by considering on both strength with more than 100% joint effieciency and toughness are heating time of 1.5-2.25 sec under n=200rpm, $P_1$=4, $P_2$=8kgf/$mm^2$, $t_2$=6sec. 3) It was confirmed that both AE total counts(N, counts) and the weld tensile strength (${\sigma}$, kgf/$mm^2$) of the welded joints increase as the increase of heating time, respectively, the relations between N and $t_1$, ${\sigma}$ and $t_1$ are computed from data points by regression analysis using the least square method as follows in case of the above proper condition ; N=50108+23917(ln $t_1$)${\sigma}$$=11.85+2.06(ln $t_1$). 4) Both empirical and calcularated equations of relationship between .sigma. and N are very coincident with a high reliability, as the following in case of the above proper welding condition ; Calculated : ${\sigma}$=0.00008N+7.5 Empirical :${\sigma}$= $8.17e^{0.0000072N}$. 5) It was confirmed that the real-time nondestructive weld strength evaluation for friction welding of copper(C1100) to aluminium(A1050) could be possible by acoustic emission technique.

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