• Title/Summary/Keyword: Friction reduction

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Drag reduction in channel flow using stationary distributed blowing and suction (고정된 분포 분사/흡입을 통한 채널 유동의 저항 감소)

  • Kim, Joo-Hyun;Choi, Hae-Cheon
    • 유체기계공업학회:학술대회논문집
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    • 2006.08a
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    • pp.195-198
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    • 2006
  • The possibility of skin friction reduction in laminar channel flow is investigated when the flow is subjected to stationary distributed surface blowing and suction. Blowing and suction provided at the channel walls is steady in time but varies as a sine function along the streamwise direction. The skin friction changes depending on the wavelength and amplitude of the actuation. Especially, the skin friction is reduced below that of fully developed laminar flow as the wavelength decreases and amplitude increases. The optimal wavelength of producing minimum skin friction is $\pi/2{\delta}$, where $\delta$ is the channel half-height It is observed that the distributed blowing and suction induces strong negative Reynolds shear stress in the near-wall region at the end of the suction part.

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Friction Reduction Properties of Evaporation Coated Petroleum and Silicone Oil Lubricants (증발 코팅법으로 증착된 광유와 실리콘 오일 윤활제의 마찰 저감 특성)

  • Yoo, Shin Sung;Kim, Dae Eun
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.8
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    • pp.864-869
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    • 2013
  • As the size of mechanical components decreases, capillary forces and surface tension become increasingly significant. A major problem in maintaining high reliability of these small components is that of large frictional forces due to capillary action and surface tension. Unlike the situation with macro-scale systems, liquid lubrication cannot be used to reduce friction of micro-scale components because of the excessive capillary and drag forces. In this work, the feasibility of using evaporation to coat a thin film of organic lubricant on a solid surface was investigated with the aim of reducing friction. Petroleum and silicone oils were used as lubricants to coat a silicon substrate. It was found that friction could be significantly reduced and, furthermore, that the effectiveness of this method was strongly dependent on the coating conditions.

Friction Reduction with Oil-Soluble Organo-Molybdenum Compound and Environmental Effect (유용성 몰리브덴 화합물의 마찰감소 작용과 분위기효과)

  • 김영환
    • Tribology and Lubricants
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    • v.16 no.3
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    • pp.223-230
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    • 2000
  • Factors influencing friction reduction with MODTP(molybdenum dialkyl dithiophosphate) lubricant were investigated through a frictioning experiment using two-cylinder edge surface frictioning tester and XPS surface analysis. The friction reduction effect gained with MoDTP lubricant appeared to be largely attributable to MoS$_2$ formation on the frictioning interface. Under N$_2$ atmosphere, Mo diffused into the metal substrate, easily escaping from MoS$_2$ so the friction reduction effect from MoDTP was not gained. However, when an oxide surface film was preliminary prepared on frictioning surface, this Mo diffusion to metal substrate from MoS$_2$ was effectively inhibited. Then desired lubulication effect of MoDTP was gained even under N$_2$atmosphere. As such, the existence of a surface oxide film on the frictioning surface was concluded to be of essential importance in order to gain a lubrcating effect with MoDTP.

Effect of Citric Acid in Cu Chemical Mechanical Planarization Slurry on Frictional Characteristics and Step Height Reduction of Cu Pattern

  • Lee, Hyunseop
    • Tribology and Lubricants
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    • v.34 no.6
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    • pp.226-234
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    • 2018
  • Copper chemical mechanical planarization (CMP) has become a key process in integrated circuit (IC) technology. The results of copper CMP depend not only on the mechanical abrasion, but also on the slurry chemistry. The slurry used for Cu CMP is known to have greater chemical reactivity than mechanical material removal. The Cu CMP slurry is composed of abrasive particles, an oxidizing agent, a complexing agent, and a corrosion inhibitor. Citric acid can be used as the complexing agent in Cu CMP slurries, and is widely used for post-CMP cleaning. Although many studies have investigated the effect of citric acid on Cu CMP, no studies have yet been conducted on the interfacial friction characteristics and step height reduction in CMP patterns. In this study, the effect of citric acid on the friction characteristics and step height reduction in a copper wafer with varying pattern densities during CMP are investigated. The prepared slurry consists of citric acid ($C_6H_8O_7$), hydrogen peroxide ($H_2O_2$), and colloidal silica. The friction force is found to depend on the concentration of citric acid in the copper CMP slurry. The step heights of the patterns decrease rapidly with decreasing citric acid concentration in the copper CMP slurry. The step height of the copper pattern decreases more slowly in high-density regions than in low-density regions.

Development of Engine Piston Ring Surface for Friction Reduction using Micro Abrasive Air Jet (Micro-AAJ를 이용한 엔진 피스톤 링의 마찰 저감 표면 개발)

  • Choi, Soochang;Ro, Seung-Kook;Lee, Hyun-Hwa;Park, Jong-Kweon
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.5
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    • pp.389-394
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    • 2014
  • In this paper, we report a new manufacturing method for friction reduction using micro-AAJ (abrasive air-jet) machining. AAJ machining employs compressed air to accelerate a jet of high-speed particles to mechanically machine features, including micro-channels and micro-holes, into glass, metal, or polymer substrates for use in microfluidics, MEMS (micro electromechanical systems). And we introduce the micro-AAJ machining system, which consists of a micro-AAJ nozzle and a five-axis positioning system. Various micro-AAJ nozzles can be used, depending on the required surface structure, and three-dimensional machining is possible. We machined samples under six different conditions and describe machining results obtained while using it. We also measured the coefficient of friction of micro-textured surfaces. We report the coefficient of friction of micro-textured surfaces patterned using micro-AAJ machining for engine piston ring.

Tribology Characteristics of Hexagonal Shape Surface Textured Reduction Gear in Electric Agricultural Vehicle

  • Choi, Wonsik;Pratama, Pandu Sandi;Byun, Jaeyoung;Kwon, Soonhong;Kwon, Soongu;Park, Jongmin;Kim, Jongsoon;Chung, Songwon
    • Journal of the Korean Society of Industry Convergence
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    • v.22 no.1
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    • pp.47-54
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    • 2019
  • An experimental study was conducted on the wear and friction responses in sliding tests of a micro-textured surface on laser pattern (LP) steel as reduction gear material in electric guided vehicle. In this research, the friction characteristics of laser pattern steel under different micro texture density conditions were investigated. The friction tests were carried out at sliding speeds of 0.06 m/s to 0.34 m/s and at normal loads of 2 to 10 N. Photolithography method was used to create the dimples for surface texturing purpose. Four different specimens having different dimple densities of 10%, 12.5%, 15%, and 20% were observed respectively. In this research, friction conditions as shown in Stribeck curve were investigated. Furthermore, the microscopic surface was observed using scanning electron microscope. It was found that the dimple density had a significant role on the friction characteristics of laser pattern steel conditioned as reduction gear material in an agricultural vehicle. The duty number showed that the friction condition was hydrodynamic regime. The best performance was obtained from 12.5% dimple density with lowest friction coefficient achieved at 0.018771 under the velocity of 0.34 m/s and 10N load.

An Experimental Study for the Effect of Friction Modifier Added in Fuel on the Engine Friction and Fuel Economy (연료 주입형 마찰 조정제가 엔진 마찰 및 연비에 미치는 영향에 대한 실험적 연구)

  • 조명래;강경필;오대윤;최재권
    • Tribology and Lubricants
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    • v.18 no.2
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    • pp.133-137
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    • 2002
  • This paper reports on the effect of fuel additive friction modifier on the engine friction and fuel consumption. The test of engine friction and fuel consumption is performed for the each oils and fuels. The TFA4724 friction modifier is added in test oil and fuel. The test results show that total engine friction is a decrease of 0.7-2.0% compared with base fuel, and fuel consumption is improved by 0.3%. The amount of friction reduction corresponds to that of boundary friction loss term in ring-pack friction losses. From the results, it is thought that the additive friction modifier in the fuel is effective to reduce the boundary friction in ring-pack.

Effects of Co-Existent Additives and the Role of Reacted Surface Film on the Friction with an Organo-Molybdenum Compound

  • Kim, Young-Hwan
    • Tribology and Lubricants
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    • v.10 no.4
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    • pp.43-50
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    • 1994
  • In order to elucidate the effects of co-existing additives (S$_{8}$, TBP: Tri butyl phosphate, ZnDTP: Zinc-dialkyl dithiophosphate) and the role of reacted surface film on the friction behavior of MoDTP (molybdenum dialkyl dithiophosphate), a friction experiment using a dual circular pipe edge surface type friction tester and XPS (X-ray photoelectronic spectrum) surface analysis were conducted. Friction reduction with MoDTP lubricant was proved to be greatly influenced by co-existing additive species. It was dependent on the properties of the film formed through the reaction between the additive and the surface. Phosphate film reduced the friction coefficient of MoDTP through suppression of diffusion of Mo compounds towards the metal substrate. On the other hand, sulfate film, which is inherently rich in lattice defects, did not lead to any appreciable friction reduction with MoDTP since the diffusion of the Mo compound towards the metal substrate was not effectively suppressed. With ZnDTP additive, the sulfide film formed through decomposition greatly influenced the lubricating performance of MoDTP. As such, properties of surface films formed from additives were proved to yield significant influence on the lubrication performance of MoDTP.

A Study on the Application of Runway Friction Measurements (활주로 마찰계수 측정 및 적용에 관한 연구)

  • Noh, Kun-Soo
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.24 no.3
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    • pp.62-68
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    • 2016
  • According to the accident/incident reports of aircraft runway overruns and excursions, it generally shows runway friction reduction and aircraft braking capability deterioration are the basic causes due to adverse weather. Although surface of paved runway gets wet, it also should give good friction capability. If runway surface is worn due to long time usage and friction capability is reduced due to rubber accumulation or weather conditions(snow, rain, ice etc.), airport authorities should rapidly measure friction coefficient and give them to relevant persons through aeronautical information system and support safe takeoff and landing. Operation wise, these information of friction coefficient reduction should be lead to aircraft performance adjustments, but the data from manufacturer(performance manual) are airplane braking coefficient and the data from airport authorities are vehicle measured braking coefficient. But these two data are considered as the same meaning although the definite relationship between them is not clarified yet. So I am trying to search for the technical background of these two data and suggest reasonable method to use them efficiently.

Surface Texturing for Low Friction Mechanical Components

  • Iqbal, K. Y. Mohd;Segu, D. Z.;Pyung, H.;Kim, J. H.;Kim, S. S.
    • Tribology and Lubricants
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    • v.31 no.6
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    • pp.287-293
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    • 2015
  • Laser surface texturing (LST), a surface engineering modification, has been considered as one of the new processes used to improve tribological characteristics of materials by creating artificially patterned microstructure on the contact surface of mechanical components. In LST technology, the laser is optimized to obtain or manufacture the dimples with maximum precision. The micro-dimples reduce the coefficients of friction and also improve the wear resistance of materials. This study investigates the effect of dimple density is investigated. For this purpose, a ball-on-disc type tester is used with AISI 52100 bearing steel as the test material. Discs are textured with a 5% and 10% dimple density. Experimental work is performed with normal loads of 5 N, 10 N, and 15 N under a fixed speed of 150 rpm at room temperature. The effect of the textured surface is compared to that of the untextured one. Experimental results show that the textured surface yields lower friction coefficients compared to those of untextured surfaces. Specifically, the 10% dimple density textured surface shows better friction reduction behavior than the 5% dimple density textured sample, and has an 18% improvement in friction reduction compared with the untextured samples. Microscopic observation using a scanning electron microscope (SEM) shows that the major friction mechanisms of the AISI 52100 bearing steel are adhesion, plastic deformation, and ploughing.